Mitsubishi L200. Manual — part 546

LOOSE PANEL

BODY

42-244

LOOSE PANEL

REMOVAL AND INSTALLATION

M1421003101189

Pre-removal and Post-installation Operation
• Front Deck Garnish and Windshield Wiper Link Assembly

Removal and Installation (Refer to GROUP 51, Wind-

shield Wiper .)

AC903514AB

Front deck panel

CUSTOMISE FUNCTION

M1421009900083

The following functions can be customised using
M.U.T.-III.

Function

Item name

Configuration

Hazard lamp blink time of keyless entry
hazard lamp answerback function
<vehicles with keyless entry system>

Hazard answer-back

• Lock 1 Unlock 2 (initial condition)

• Lock 1 Unlock 0

• Lock 0 Unlock 2

• Lock 2 Unlock 0

• Lock 0 Unlock 0

"P" position shift linked door-unlock
function <vehicles with automatic
transmission with keyless entry system>

Door unlock (Shift "P"
position)

• Inhibit (initial condition)

• Operation

Keyless entry timer lock time <vehicles
with keyless entry system>

Auto-relock time

• 30 sec (initial condition)

• 60 sec

• 120 sec

• 180 sec

51-1

GROUP 51

EXTERIOR

CONTENTS

FRONT BUMPER ASSEMBLY . . . . .

51-3

SEALANT(S) OR ADHESIVE(S). . . . . . . . .

51-3

FRONT BUMPER ASSEMBLY . . . . . . . . . .

51-3

FRONT BUMPER ASSEMBLY REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

51-3

FRONT BUMPER ASSEMBLY DISASSEMBLY AND
REASSEMBLY <SINGLE CAB AND VEHICLES FOR
RUSSIA>. . . . . . . . . . . . . . . . . . . . . . . . . . .

51-5

FRONT BUMPER ASSEMBLY DISASSEMBLY AND
REASSEMBLY <VEHICLES FOR EUROPE CLUB
AND DUBLE CAB> . . . . . . . . . . . . . . . . . . .

51-7

GUARD BAR . . . . . . . . . . . . . . . . . . .

51-9

GUARD BAR REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-9

REAR BUMPER ASSEMBLY . . . . . .

51-10

REAR BUMPER ASSEMBLY REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

51-10

REAR BUMPER ASSEMBLY DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

51-12

RADIATOR GRILLE. . . . . . . . . . . . . .

51-13

SEALANT(S) OR ADHESIVE(S). . . . . . . . .

51-13

RADIATOR GRILLE REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-14

OVERFENDER <VEHICLES WITH WIDE
FENDER>. . . . . . . . . . . . . . . . . . . . . .

51-16

SEALANT(S) OR ADHESIVE(S). . . . . . . . .

51-16

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

51-16

LUBRICANT(S) . . . . . . . . . . . . . . . . . . . . . .

51-16

OVERFENDER . . . . . . . . . . . . . . . . . . . . . .

51-17

OVERFENDER REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-17

MOULDINGS . . . . . . . . . . . . . . . . . . .

51-19

SEALANT(S) OR ADHESIVE(S). . . . . . . . .

51-19

LUBRICANT(S) . . . . . . . . . . . . . . . . . . . . . .

51-16

MOULDINGS. . . . . . . . . . . . . . . . . . . . . . . .

51-20

MOULDING REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-20

DOOR SASH TAPE <VEHICLES WITH WIDE
FENDER> . . . . . . . . . . . . . . . . . . . . . .

51-23

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

51-23

LUBRICANT(S) . . . . . . . . . . . . . . . . . . . . . .

51-16

DOOR SASH TAPE. . . . . . . . . . . . . . . . . . .

51-24

DOOR SASH TAPE REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-24

MUD GUARD . . . . . . . . . . . . . . . . . . .

51-28

MUD GUARD REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-28

SIDE STEP . . . . . . . . . . . . . . . . . . . . .

51-29

SIDE STEP REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-29

UNDER COVER . . . . . . . . . . . . . . . . .

51-32

UNDER COVER REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-32

WINDSHIELD WIPER AND WASHER

51-32

SERVICE SPECIFICATION(S) . . . . . . . . . .

51-32

LUBRICANT(S) . . . . . . . . . . . . . . . . . . . . . .

51-32

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

51-33

TROUBLESHOOTING . . . . . . . . . . . . . . . .

51-35

DIAGNOSIS TROUBLESHOOTING FLOW

51-35

SYMPTOM CHART . . . . . . . . . . . . . . . . . . .

51-35

THE WINDSHIELD WIPERS DO NOT WORK AT ALL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-36

THE WINDSHIELD WIPERS DO NOT WORK
NORMALLY. . . . . . . . . . . . . . . . . . . . . . . . .

51-41

THE WINDSHIELD WIPERS DO NOT STOP AT THE
SPECIFIED PARK POSITION. . . . . . . . . . .

51-48

51-2

THE INTERMITTENT WIPER INTERVAL CANNOT BE
ADJUSTED BY OPERATING THE WINDSHIELD
INTERMITTENT WIPER VOLUME CONTROL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-53

THE INTERMITTENT WIPER INTERVAL IS NOT
CHANGED ACCORDING TO THE VEHICLES SPEED

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-54

THE RAINDROPS SENSING WIPER FUNCTION
DOES NOT WORK AT ALL. <Vehicles with lighting
control sensor> . . . . . . . . . . . . . . . . . . . . . .

51-56

THE RAINDROPS SENSING WIPER FUNCTION
WORKS EVEN THOUGH THESE IS NO RAIN FALL.
<Vehicles with lighting control sensor> . . . .

51-59

SOMETIMES THE RAIN SENSING WIPER
FUNCTION WORKS EVEN THOUGH THERE IS NO
RAINFALL. <Vehicles with lighting control sensor>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-61

THE WINDSHIELD WASHER DOES NOT WORK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-62

DATA LIST REFERENCE TABLE . . . . . . .

51-67

ON-VEHICLE SERVICE . . . . . . . . . . . . . . .

51-67

WINDSHIELD INTERMITTENT WIPER INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-67

LIGHTING CONTROL SENSOR INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-67

CUSTOMIZATION FUNCTION. . . . . . . . . .

51-67

WINDSHIELD WIPER. . . . . . . . . . . . . . . . .

51-68

WINDSHIELD WIPER REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

51-68

WINDSHIELD WIPER INSPECTION . . . . .

51-71

WINDSHIELD WASHER. . . . . . . . . . . . . . .

51-73

WINDSHIELD WASHER REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

51-73

WINDSHIELD WASHER INSPECTION . . .

51-74

LIGHTING CONTROL SENSOR . . . . . . . .

51-75

LIGHTING CONTROL SENSOR REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

51-75

LIGHTING CONTROL SENSOR (RAIN SENSOR)
ADAPTATION . . . . . . . . . . . . . . . . . . . . . . .

51-75

HEADLAMP WASHER . . . . . . . . . . . .

51-76

TROUBLESHOOTING . . . . . . . . . . . . . . . .

51-76

DIAGNOSIS TROUBLESHOOTING FLOW

51-76

HEADLAMP WASHER DOES NOT WORK
NORMALLY. . . . . . . . . . . . . . . . . . . . . . . . .

51-77

HEADLAMP WASHER . . . . . . . . . . . . . . . .

51-83

HEADLAMP WASHER REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

51-83

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-85

STRIPE TAPE <VEHICLES FOR MOROCCO>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-85

STRIPE TAPE REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-85

MARK . . . . . . . . . . . . . . . . . . . . . . . . .

51-88

LUBRICANT(S) . . . . . . . . . . . . . . . . . . . . . .

51-16

MARK REMOVAL AND INSTALLATION. . .

51-89

OUTSIDE MIRROR . . . . . . . . . . . . . . .

51-92

SERVICE SPECIFICATION(S) . . . . . . . . . .

51-92

TROUBLESHOOTING . . . . . . . . . . . . . . . .

51-76

DIAGNOSIS TROUBLESHOOTING FLOW

51-92

SYMPTOM CHART . . . . . . . . . . . . . . . . . . .

51-93

ALL HEATED DOOR MIRRORS DO NOT OPERATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-93

RIGHT OR LEFT HEATED DOOR MIRROR DOES
NOT OPERATE. . . . . . . . . . . . . . . . . . . . . .

51-98

OUTSIDE MIRROR . . . . . . . . . . . . . . . . . . .

51-106

DOOR MIRROR REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51-106

DOOR MIRROR INSPECTION . . . . . . . . . .

51-108

FRONT BUMPER ASSEMBLY

EXTERIOR

51-3

FRONT BUMPER ASSEMBLY

ADHESIVE

M1511000501106

Application

Specified adhesive

Front three-diamond mark

Double-sided tape: Generic products, 1.2 mm thickness

FRONT BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001402105

AC903713

AB

2

7

5

6

3

4

A

A

4.0 ± 2.0 N·m

9.5 ± 3.5 N·m

1

Section A – A

Claw

Screw

3

5

4.0 ± 2.0 N·m

<Vehicles for Russia>

<Vehicles for Europe: Single cab>

Removal steps

•

Radiator grille (Refer to

P.51-14

.)

•

Front overfender <Vehicles with wide
fender> (Refer to

P.51-17

.)

1. Licence plate garnish
•

Windshield washer tank (Refer to

P.51-73

.)

2. Front bumper side stay

•

Headlamp assembly (Refer to
GROUP 54A, Headlamp .)

3. Front bumper assembly
4. Headlamp support bracket
5. Front bumper support bracket
6. Front bumper stay
7. Front bumper reinforcement

Removal steps (Continued)