Mitsubishi L200. Manual — part 547
AC903805AB
2
6
4
5
3
4.0 ± 2.0 N·m
4.0 ± 2.0 N·m
4.0 ± 2.0 N·m
9.5 ± 3.5 N·m
9.5 ± 3.5 N·m
1
: Claw positions
Section A – A
A
Claw
Screw
3
4
A
<Vehicles for Europe: Club and double cab>
Removal steps
•
Radiator grille (Refer to
.)
•
Front overfender (Refer to
1. Licence plate garnish
2. Front bumper side stay
•
Fog lamp connector connection
<vehicles with fog lamp>
3. Front bumper assembly
4. Front bumper support bracket
5. Front bumper stay
6. Front bumper reinforcement
FRONT BUMPER ASSEMBLY
EXTERIOR
51-4
Removal steps (Continued)
FRONT BUMPER ASSEMBLY
EXTERIOR
51-5
DISASSEMBLY AND REASSEMBLY<VEHICLES FOR EUROPE (SINGLE CAB, DOUBLE
CAB (2WD(EXCEPT HIGH RIDER) ) AND RUSSIA>
M1511001602596
AC903715
1
6
N
7
N
8
9
3
AB
Section A – A
A
A
1
2
10
: Claw positions
5
4
10
2
Disassembly steps
•
Headlamp washer <Vehicles with
headlamp washer> (Refer to
1. Front bumper grille
2. Front bumper cover
3. Front fog lamp cover <Vehicles
without front fog lamps>
4. Front fog lamp bezel <Vehicles with
front fog lamps>
5. Front fog lamp <Vehicles with front
fog lamps>
<<
A
>> >>
A
<< 6. Rivets A
7. Front bumper side reinforcement
<<
A
>> >>
A
<< 8. Rivets B <Vehicles with overfender>
9. Overfender extension bracket
<Vehicles with overfender>
10. Front bumper face
DISASSEMBLY SERVICE POINT
<<A>> RIVETS A/RIVETS B REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a drill (
φ 4.0 mm) to make a hole in the rivet A
and rivet B to break it, and remove the rivet.
FRONT BUMPER ASSEMBLY
EXTERIOR
51-6
REASSEMBLY SERVICE POINT
>>A<< RIVETS A/RIVETS B INSTALLATION
AC203149
AC205918
AC502677
AB
1
2
3
4
Portion C
Rivet
Flange
Rivet
Rivet tool
Bumper face
Rivet A
Rivet B (Vehicles with overfenders)
Unit: mm
Ø8.0
Ø8.0
Ø4.0
Ø4.1
Rivet tool
Use a rivet tool shown in the illustration to connect
the parts with rivets by the following procedures.
1. Insert rivet A into the front bumper face and front
bumper side reinforcement and rivet B into the
overfender extension bracket and front bumper
face.
NOTE: Do not confuse rivet A and rivet B. Rivet B is
a split type and used for vehicles with overfenders
only.
2. Place the rivet tool over portion C of rivet.
3. While pushing the flange surface of the rivet onto
parts to be fixed with the rivet tool, press the
handle of the tool.
4. Thin part of portion C of the rivet will cut off and
the rivet is fixed in position.
FRONT BUMPER ASSEMBLY
EXTERIOR
51-7
DISASSEMBLY AND REASSEMBLY <VEHICLES FOR EUROPE (CLUB CAB, DOUBLE
CAB(HIGH RIDER, 4WD) ) >
M1511001602585
ACB00493
2
10
N
11
12
14
5
9
AB
10
Adhesive tape: Double-sided tape
Generic products, 1.2 mm thickness
View A
A
Section B – B
B
Claw
Claw
1
2
14
: Claw positions
6
7
2.5 ± 0.3 N·m
8
1
Double-sided tape affixed locations
<reusing>
13
N
11
B
4
4
3
3
N
N
Disassembly steps
1. Front bumper grille
2. Front bumper cover
<<
A
>> >>
A
<< 3. Rivets
4. Air dam LH/RH
5. Front fog lamp cover <Vehicles
without front fog lamps>
6. Front fog lamp bezel <Vehicles
without front fog lamps>
7. Front bumper garnish <Vehicles with
front fog lamps>
8. Front fog lamp bezel <Vehicles with
front fog lamps>
9. Front fog lamp <Vehicles with front
fog lamps>
10. Front three-diamond mark
<<
A
>> >>
A
<< 11. Rivets
12. Front bumper side bracket upper
13. Front bumper side bracket lower
14. Front bumper face
Disassembly steps (Continued)
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