Mitsubishi L200. Manual — part 311

LUBRICANT(S)

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-8

LUBRICANT(S)

M1233000400415

Item

Specified lubricant

Quantity

Transmission oil

DiaQueen ATF SP III

As required

Oil seal

Mitsubishi Part No.0101011 or equivalent

As required

SPECIAL TOOLS

M1233000600743

Tool

Number

Name

Use

MB990929

Installer adapter

Installation of oil seal

MB990938

Handle

Use with installer adapter

D998727

MD998727

Oil pan FIPG cutter

Removal of oil pan

MD998333

Oil pump remover

Removal of oil pump

MB991603

Bearing installer stopper

Measurement of output
shaft and center support
end plays

MD998029

Oil seal installer

Measurement of output
shaft end play

SPECIAL TOOLS

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-9

MB991632

Clearance dummy plate

Measurement of brake
reaction plate, second
brake and low/reverse
brake end plays

MD998913

Dial gauge extension

Measurement of brake
reaction plate, second
brake and low/reverse
brake end plays

MD998412

Guide

Installation of oil pump

MD998316

Dial gauge support

Measurement of input
shaft end play

MD998924

Spring compressor
retainer

Use with spring
compressor

MD999590

Spring compressor

Removal and installation
of reverse and overdrive
clutch spring retainer
snap ring

MB991629

Spring compressor

Measurement of
overdrive clutch and
underdrive clutch end
plays

Tool

Number

Name

Use

TRANSMISSION AND EXTENSION HOUSING

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-10

TRANSMISSION AND EXTENSION HOUSING

DISASSEMBLY AND ASSEMBLY

M1233126900019

AK800428

4

1

2

5

6

3

48 ± 6 N·m

AB

11 ± 1 N·m

7

8

9

10

48 ± 6 N·m

44 ± 8 N·m

26 ± 5 N·m

MB991789

Spring compressor

Adjustment reverse clutch
end plays

MB991630

Spring compressor

Removal and installation
of center support snap
ring

MD998907

Spring compressor

Removal and installation
of underdrive clutch
spring retainer snap ring

Tool

Number

Name

Use

Disassembly steps

1.

Oil level gauge

2.

Oil filler tube

3.

Harness clamp bracket

4.

Air breather hose bracket

5.

Clip

6.

Cable end bracket

7.

Harness bracket

8.

Harness bracket

>>

A

<<

9.

Extension housing

10. Transmission

TRANSMISSION AND EXTENSION HOUSING

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-11

REASSEMBLY SERVICE POINTS

>>A<< EXTENSION HOUSING INSTALLATION
1. Apply vaseline or blue petrolatum jelly on the

bushing inside the extension housing.

CAUTION

• Completely degrease the FIPG-applied sur-

face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.

•

AKX00006

Ø1.6 mm
diameter

AD

Make sure the starting point and the ending
point are about the middle between the bolts.

2. After squeezing out and applying the sealant on

the extension housing at the section indicated in
the illustration, install onto the transmission case.

Specified sealant:
Mitsubishi Part No.MZ100389 or equivalent