Mitsubishi L200. Manual — part 364

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-71

>>C<<

14. Knock bushing

>>B<<

15. Dowel pin

AK602076

16

17

18

19

24

25

26

21

22

23

27

28

29

20

34

35

36

31

32

33

37

30

6.0 ± 1.0 N·m

38

AC

Apply automatic
transmission fluid
to all moving parts
before installation.

Disassembly steps

16. Solenoid support

<<A>>

>>A<<

17. Low/reverse brake solenoid valve

<<A>>

>>A<<

18. Reduction brake solenoid valve

<<A>>

>>A<<

19. Second brake solenoid valve

<<A>>

>>A<<

20. Underdrive clutch solenoid valve

<<A>>

>>A<<

21. Overdrive clutch solenoid valve

<<A>>

>>A<<

22. Damper clutch control solenoid

valve

23. Stopper plate
24. Stopper plug
25. Switching valve
26. Stopper plate
27. Fail-safe valve A sleeve

28. Fail-safe valve A2
29. Fail-safe valve A spring
30. Fail-safe valve A1
31. Stopper plate
32. Fail-safe valve B sleeve
33. Fail-safe valve B
34. Stopper plate
35. Stopper plug
36. Torque converter pressure control

valve

37. Torque converter pressure control

valve spring

38. Upper valve body

Disassembly steps (Continued)

Disassembly steps (Continued)

AK602077

54

55

56

51

52

53

57

58

59

64

65

66

61

62

63

60

39

40

44

45

46

41

42

43

47

48

49

50

11 ± 1 N·m

11 ± 1 N·m

71

68

67

69

73

72

74

70

AC

Apply automatic
transmission fluid
to all moving parts
before installation.

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-72

Disassembly steps

39. Manual valve
40. Roller
41. Low/reverse brake pressure

control valve sleeve

42. Low/reverse brake pressure

control valve

43. Low/reverse brake pressure

control valve spring

44. Stopper plate
45. Fail-safe valve C sleeve
46. Fail-safe valve C
47. Roller
48. Reduction brake pressure control

valve sleeve

49. Reduction brake pressure control

valve

50. Reduction brake pressure control

valve spring

51. Roller
52. Second brake pressure control

valve sleeve

53. Second brake pressure control

valve

54. Second brake pressure control

valve spring

55. Roller
56. Underdrive clutch pressure

control valve sleeve

57. Underdrive clutch pressure

control valve

58. Underdrive clutch pressure

control valve spring

59. Roller
60. Overdrive clutch pressure control

valve sleeve

61. Overdrive clutch pressure control

valve

62. Overdrive clutch pressure control

valve spring

63. Stopper plate
64. Regulator valve adjusting screw
65. Regulator valve sleeve
66. Regulator valve spring

Disassembly steps (Continued)

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-73

DISASSEMBLY SERVICE POINT

<<A>> SOLENOID VALVE REMOVAL
Before removing the solenoid valves, make marks
with white paint, etc., so that these valves can be
reinstalled in the original positions.

REASSEMBLY SERVICE POINTS

>>A<< SOLENOID VALVE INSTALLATION
1. Apply ATF, petrolatum jelly or vaseline to O-rings,

and install them to solenoid valves.

2. Following the marks made during removal, install

each solenoid valve.

>>B<< DOWEL PIN INSTALLATION

AK602078

6 mm

AC

Dowel pin

Install the dowel pin at the specified position on the
lower valve body.

>>C<< KNOCK BUSHING INSTALLATION

AK602079

9 mm

AC

Install the knock bushing onto the lower valve body
position shown in the illustration.

>>D<< KNOCK BUSHING INSTALLATION

AK602080

4.5 mm

AC

Install the knock bushing onto the lower valve body
position shown in the illustration.

67. Regulator valve
68. Roller
69. Damper clutch control valve

sleeve

70. Damper clutch control valve
71. Damper clutch control valve

spring

72. Cover
73. Cover gasket
74. Lower valve body

Disassembly steps (Continued)

VALVE BODY

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-74

>>E<< SPRING / STEEL BALL (LINE RELIEF)
INSTALLATION

AK602081AC

Spring

Steel ball

Install the spring (7 mm in diameter, 17.3 mm in
length) and the steel ball (6.4 mm in diameter) onto
the lower valve body position shown in the illustra-
tion.

>>F<< SPRING / STEEL BALL (ORIFICE CHECK
BALL) / BALL (ORIFICE CHECK BALL) /
DAMPING VALVE SPRING / SEAL RING /
DAMPING VALVE INSTALLATION

AK602082AC

Spring

Damping spring

Damping
valve

Seal ring

Steel ball

Ball (Rubber)

1. Install the spring (4.5 mm in diameter, 15.4 mm in

length) and the steel ball (6.4 mm in diameter)
onto the upper valve body position shown in the
illustration.

2. Install the ball (rubber) (6.4 mm in diameter) onto

the upper valve body position shown in the
illustration.

3. After installing the seal ring onto the damping

valve, install together with the damping valve
spring (7.7 mm in diameter, 35.8 mm in length)
onto the upper valve body position shown in the
illustration.

>>G<< CONTROL SHAFT INSTALLATION

AK602083AC

Manual valve

Control
shaft

Insert the control shaft into the valve body, putting
the pin of the control shaft into the groove of the
manual valve.