Mitsubishi L200. Manual — part 362

Disassembly steps

>>E<<

1.

Snap ring

>>D<<

2.

Reaction plate

>>D<<

3.

Clutch disc

>>D<<

4.

Clutch plate

<<A>>

>>C<<

5.

Snap ring

6.

Spring retainer

>>A<<

7.

D-ring

>>B<<

8.

Return spring

9.

Underdrive clutch piston

>>A<<

10. D-ring

>>A<<

11. D-ring

>>A<<

12. D-ring
13. Underdrive clutch retainer

UNDERDRIVE CLUTCH

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-63

DISASSEMBLY SERVICE POINT

<<A>> SNAP RING REMOVAL

AK602058AC

MD998337

Snap ring

1. Set the special tool Spring compressor

(MD998337) as shown in the illustration.

2. Compress the return spring, and remove the snap

ring.

REASSEMBLY SERVICE POINTS

>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-ring in the groove of the underdrive

clutch retainer and spring retainer. Make sure that
the D-ring is not twisted or damaged when
installing.

>>B<< RETURN SPRING INSTALLATION

AK602059

Align the two return spring holes with the two projec-
tions on the underdrive clutch piston, and then
assemble the return springs.

>>C<< SNAP RING INSTALLATION

AK602058AC

MD998337

Snap ring

1. Set the special tool Spring compressor

(MD998337) as shown in the illustration.

2. Compress the return spring, and install the snap

ring.

>>D<< CLUTCH PLATE / CLUTCH DISC /
REACTION PLATE INSTALLATION

AK602060

B

A

AC

AK602061

W Stamp

AC

Rounded edge

Clutch plates

Clutch discs

Reaction plate

1. Alternately assemble the clutch plates and clutch

discs in the underdrive clutch retainer.
When assembling the four clutch plates, align the
section having no teeth (A in the illustration) with
the underdrive clutch retainer hole (B in the
illustration).

2. Install the reaction plate so that it is oriented as

shown in the illustration.

DIRECT ANNULUS GEAR

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-64

Assemble in the same manner as the clutch plate
so that the section with no teeth ("A" in the
illustration) matches the retainer hole ("B" in the
illustration).

>>E<< SNAP RING INSTALLATION
1. Install the snap ring in the groove of the

underdrive clutch retainer.

AK602062AC

MB991629

MD998924

2. Set the special tools as shown in the illustration,

and compress the clutch element.

• Spring compressor retainer (MD998924)

•

AK602063AC

Snap ring

Reaction plate

Standard value

Spring compressor (MB991629)

3. Confirm that the clearance between the snap ring

and reaction plate (underdrive clutch end play) is
the standard value. If the clearance is not at the
standard value, select a suitable snap ring and
adjust so that the clearance is within the standard
value.

Standard value: 1.6

− 1.8 mm

(For underdrive clutch end play)

DIRECT ANNULUS GEAR

DISASSEMBLY AND REASSEMBLY

M1233028000048

AK602064

4

5

6

1

2

3

7

AC

Apply automatic
transmission fluid
to all moving parts
before installation.

Disassembly steps

1.

Snap ring

2.

Output flange

>>B<<

3.

Thrust bearing No.10

4.

Underdrive clutch hub

>>A<<

5.

Thrust bearing No.11

6.

Underdrive clutch

7.

Direct annulus gear

DIRECT ANNULUS GEAR

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-65

REASSEMBLY SERVICE POINTS

>>A<< THRUST BEARING No.11 INSTALLATION

CAUTION

Take care not to mistake the thrust bearing No.11
mounting direction.

AK602065AC

Thrust bearing No.11

Apply vaseline or petrolatum jelly on the thrust bear-
ing No.11, and then install on the underdrive clutch.

>>B<< THRUST BEARING No.10 INSTALLATION

CAUTION

Take care not to mistake the thrust bearing No.10
mounting direction.

AK602066AC

Thrust bearing No.10

Apply vaseline or petrolatum jelly on the thrust bear-
ing No.10, and then install on the underdrive clutch
hub.

DIRECT CLUTCH

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-66

DIRECT CLUTCH

DISASSEMBLY AND REASSEMBLY

M1233019400167

AK602067

4

5

6

1

2

3

7

8

9

11

12

10

4

6

1

2

3

7

8

9

11

12

10

AC

5

Apply automatic
transmission fluid
to all moving parts
before installation.