Mitsubishi L200. Manual — part 388

GENERAL INFORMATION

REAR AXLE

27-3

<Easy select 4WD>

Item

Specification

Reduction gear type

Hypoid gear

Reduction ratio

3.917

Differential type

Standard
equipment

Normal differential

Optional
equipment

Hybrid (Helical gear + Viscous coupling unit) limited slip
differential or Differential lock system

Number of teeth

Drive gear

47

Drive pinion

12

Side gear

*1

19

Pinion gear

*1

10

Bearing (Outside diameter

×

inside diameter) mm

Side

80.0

× 45.2

Front

68.3

× 30.2

Rear

79.4

× 36.5

<Super select 4WD>

Item

Except 5A/T

5A/T

Reduction gear type

Hypoid gear

Hypoid gear

Reduction ratio

4.100

*4

, 3.917

*5

3.917

Differential type

Standard
equipment

Normal differential

Normal differential

Optional
equipment

Hybrid (Helical gear +
Viscous coupling unit)
limited slip differential or
Differential lock system

Hybrid (Helical gear +
Viscous coupling unit)
limited slip differential or
Differential lock system

Number of teeth

Drive gear

41

*4

, 47

*5

47

Drive pinion

10

*4

, 12

*5

12

Side gear

*1

19

*4

,18

*5

19

Pinion gear

*1

10

10

Bearing (Outside diameter

×

inside diameter) mm

Side

80.0

× 45.2

*4

, 90.0

× 55.0

*5

80.0

× 45.2

Front

68.3

× 30.2

68.3

× 30.2

Rear

79.4

× 36.5

*4

, 90.0

× 36.5

*5

79.4

× 36.5

NOTE:

.

•

*1

: This indicates vehicles with normal differential,

but there was no reference made to vehicles with
Helical LSD, Hybrid LSD or Rear differential lock
system.

•

*2

:5A/T or except vehicles with High power

engine

•

*3

:Vehicles with High power engine except 5A/T

•

*4

:Vehicles for Europe (4AT) and Russia

•

*5

:Vehicles for Europe (Except 4AT)

SERVICE SPECIFICATIONS

REAR AXLE

27-4

SERVICE SPECIFICATIONS

M1271000301204

Item

Standard value

Limit

Rear axle total backlash mm

−

5

Axle shaft axial play mm

0

− 0.25

−

Axle shaft retainer press-fitting force N

Initial press-fitting
force 29,400 or
more

−

Final press-fitting
force 98,000

−

107,800

−

Clearance between axial shaft retainer and snap ring mm

0

− 0.166

−

Rear differential lock air pump pressure kPa

24.5

− 39 (-30 −

0

°C), 24.5 − 34 (0 −

100

°C)

−

Drive gear
backlash mm

2WD

except High rider

0.07

− 0.13

−

High rider

0.08

− 0.18

4WD

0.08

− 0.18

Drive gear run-out mm

−

0.05

Differential gear backlash mm

0.01

− 0.25

−

Drive pinion
turning torque
N

⋅m

Without
oil seal

Bearing (oil seal contacting area) with
anti-rust agent

0.59

− 0.88

−

Bearing (oil seal contacting area) with
gear oil applied

0.39

− 0.49

−

With oil
seal

Companion flange (oil seal contacting
area) with anti-rust agent

0.84

− 1.12

−

Companion flange (oil seal contacting
area) with gear oil applied

0.64

− 0.73

−

Clearance between differential case and side gear <rear differential
lock (5A/T or except vehicles with High power engine)> mm

0.05

− 0.20

−

LUBRICANT

REAR AXLE

27-5

LUBRICANT

M1271000400907

Item

Specified lubricant

Quantity

Rear differential gear oil

Gear oil API classification GL-
5 or higher SAE 80W

2WD

except High rider

1.5 L

High rider

2.6 L <Up to
September>
2.1 L <From
October>

4WD

5A/T or except
vehicles with High
power engine

2.6 L <Up to
September>
2.1 L <From
October>

Vehicles with High
power engine
except 5A/T

3.2 L <Up to
September>
2.1 L <From
October>

SEALANT AND ADHESIVE

M1271000500506

Item

Specified sealant and adhesive

Remark

Axle shaft bearing case

ThreeBond 1217 or equivalent

Semi-drying sealant

Axle housing (differential carrier
mounting part)
Drive gear and differential case
mounting part

LOCTITE No.271 or No.270 or equivalent Anaerobic adhesive

SPECIAL TOOLS

M1271000601186

Tool

Number

Name

Use

B990767

MB990767

Front hub and
flange yoke holder

Fixing of the axle shaft
assembly

MB991618

MB991618

Hub bolt remover

Removal of the hub bolt

MB990590

A

B

MB990590

A: MB990212
B: MB990211

Rear axle shaft oil
seal remover

A: Adapter
B: Slide hammer

• Removal of axle shaft (use

together with MB990241,
MB990211)

• Removal of axle housing oil

seal

MB991354

SPECIAL TOOLS

REAR AXLE

27-6

MB991354

Puller body

Removal of axle shaft (use
together with MB990211)

MB990241

MB990241

Rear axle shaft
puller

Removal of axle shaft (use
together with MB990211)

MB990925

A

B

C

MB990925

A: MB990926

− MB990937

B: MB990938
C: MB990939

Bearing and oil
seal installer set

A:Installer adapter
B: Installer bar
C: Remover bar

• Installation of axle housing oil

seal

• Press-fitting of bearing outer

race

• Press fitting of oil seal

• Press-fitting of drive pinion

front bearing outer race

For details of each installer,
refer to GROUP 26

− Special

Tools .

MB991522

MB991552

Axle shaft bearing
and case remover

Removal of the axle shaft
bearing and bearing case

MB990560

MB990560

Rear axle shaft
bearing remover

Removal of bearing inner race

MB990799

MB990799

Ball joint remover
and installer A

Removal of bearing case,
bearing outer race
Press-fitting of bearing inner
race
Press-fitting of retainer

MB990890

MB990890 or MB990891

Rear suspension
bushing base

Press-fitting of bearing outer
race

Tool

Number

Name

Use