Mitsubishi L200. Manual — part 387

FRONT DIFFERENTIAL MOUNT <4WD>

FRONT AXLE

26-53

FRONT DIFFERENTIAL MOUNT <4WD>

REMOVAL AND INSTALLATION

M1262001500095

CAUTION

*:Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.

Pre-removal and Post-installation Operation
• Under Cover Removal and Installation (Refer to GROUP

51, Under Cover .)

• Gear Oil Draining and Refill (Refer to

P.26-11

.)

• Driveshaft Removal and Installation (Refer to

P.26-23

.)

• Inner Shaft Removal and Installation (Refer to

P.26-30

.)

AC804264

105 ± 15 N·m

1

2

3

4

5

6

AB

105 ± 15 N·m

90 ± 10 N·m

90 ± 10 N·m*

*

44 ± 10 N·m

108 ± 10 N·m

90 ± 10 N·m *

59 ± 9 N·m

N

108 ± 10 N·m

Differential mount bracket
assembly (LH/RH) removal
steps

1. Differential mount bracket

assembly (RH)

2. Differential mount bracket

assembly (LH)

Differential mount bracket
assembly (rear) removal steps

3. Front suspension rear

crossmember

4. Self-locking nut

5. Differential support bracket

•

Differential carrier and housing
assembly

6. Differential mount bracket

assembly (rear)

DIFFERENTIAL MOUNTING INSULATOR
REPLACEMENT

M1262004900069

DIFFERENTIAL MOUNT BRACKET <FRONT-LH,
FRONT- RH, REAR>

ACX01079AB

MD999547

FRONT DIFFERENTIAL MOUNT <4WD>

FRONT AXLE

26-54

1. Remove insulator with special tool transmission

rear oil seal installer (MD999547).

AC500727

MB990947
MB990847

MB990981

A

B

<Rear>

<Front-LH, RH>

AB

Front

2. Using the following special tools with a hydraulic

press, press fit each insulator to adjust until the
hollow part faces as shown and the difference
between A and B is 0.7 mm.

• Lower Arm Bushing Arbour (MB990947)

• Rear Suspension Bushing Remover and Installer

Base (MB990847)

• Mount Bushing Remover and Installer

(MB990981)

3. Install the differential mount bracket (rear) as

shown, so that the marking is located forward.

27-1

GROUP 27

REAR AXLE

CONTENTS

GENERAL INFORMATION . . . . . . . .

27-2

SERVICE SPECIFICATION(S) . . . . .

27-4

LUBRICANT(S) . . . . . . . . . . . . . . . . .

27-5

SEALANT(S) OR ADHESIVE(S) . . . .

27-5

SPECIAL TOOL(S) . . . . . . . . . . . . . .

27-5

ON-VEHICLE SERVICE. . . . . . . . . . .

27-8

REAR AXLE TOTAL BACKLASH CHECK .

27-8

GEAR OIL LEVEL CHECK . . . . . . . . . . . . .

27-9

GEAR OIL CHANGE. . . . . . . . . . . . . . . . . .

27-9

AXLE SHAFT AXIAL PLAY CHECK . . . . . .

27-10

AXLE SHAFT AXIAL PLAY ADJUSTMENT

27-10

HUB BOLT REPLACEMENT . . . . . . . . . . .

27-10

REAR DIFFERENTIAL LOCK DETECTION SWITCH
CHECK <4WD> . . . . . . . . . . . . . . . . . . . . .

27-10

REAR DIFFERENTIAL LOCK SYSTEM AIR LEAKAGE
CHECK <4WD> . . . . . . . . . . . . . . . . . . . . .

27-11

AXLE ASSEMBLY . . . . . . . . . . . . . . .

27-12

AXLE ASSEMBLY REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27-12

AXLE SHAFT ASSEMBLY . . . . . . . .

27-15

AXLE SHAFT ASSEMBLY REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

27-15

AXLE SHAFT ASSEMBLY DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

27-17

AXLE SHAFT INSPECTION (DISASSEMBLY AND
REASSEMBLY) . . . . . . . . . . . . . . . . . . . . . .

27-20

REAR DIFFERENTIAL LOCK <4WD>

27-21

REAR DIFFERENTIAL LOCK REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

27-21

REAR DIFFERENTIAL LOCK SWITCH CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27-22

REAR DIFFERENTIAL LOCK CONTROL UNIT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27-22

REAR DIFFERENTIAL LOCK AIR PUMP CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27-23

REAR DIFFERENTIAL LOCK DETECTION SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27-23

DIFFERENTIAL CARRIER ASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27-24

DIFFERENTIAL CARRIER ASSEMBLY REMOVAL
AND INSTALLATION . . . . . . . . . . . . . . . . .

27-24

DIFFERENTIAL CARRIER ASSEMBLY
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

27-27

DIFFERENTIAL CARRIER ASSEMBLY
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

27-31

REAR DIFFERENTIAL LOCK DISASSEMBLY AND
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

27-40

GENERAL INFORMATION

REAR AXLE

27-2

GENERAL INFORMATION

M1271000101426

The rear axle has the following features:

• A banjo type semi-flowing type axle has been

incorporated.

• The wheel bearing is a double taper roller bearing

and is highly resistant to a thrust load.

• ABS rotor for detecting the wheel speed is press-

fitted to the retainer. <Vehicles with ABS>

• Helical limited slip differential has been adopted

as optional. <2WD except High rider>

• Hybrid limited slip differential has been adopted

as optional.

• Rear differential lock system has been adopted

as optional.<4WD>

REAR AXLE

Item

Specification

Axle housing

Type

Banjo

Axle shaft

Type

Semi-floating

Shaft outer diameter (bearing part

×

centre part)

× length mm

Vehicles without rear
differential lock

40.0

× 34.5 × 736

Vehicles with rear
differential lock

− LH

40.0

× 34.5 × 715*

2

40.0

× 34.5 × 718.5*

3

Vehicles with rear
differential lock

− RH

40.0

× 34.5 × 752.25*

2

40.0

× 34.5 × 749.5*

3

Bearing type

Double taper roller

Bearing (Outside diameter

× inside diameter) mm

80

× 40

DIFFERENTIAL

<2WD>

Item

Except High rider

High rider

Reduction gear type

Hypoid gear

Hypoid gear

Reduction ratio

3.909

3.917

Differential type

Standard
equipment

Normal differential

Normal differential

Optional
equipment

Helical limited slip
differential

Hybrid (Helical gear +
Viscous coupling unit)
limited slip differential

Differential gear type (Type

×

number of gears)

Side gear

Straight bevel gear

× 2

Straight bevel gear

× 2

Pinion gear

Straight bevel gear

× 2

Straight bevel gear

× 2

Number of teeth

Drive gear

43

47

Drive pinion

11

12

Side gear

*1

14

19

Pinion gear

*1

10

10

Bearing (Outside diameter

×

inside diameter) mm

Side

80.0

× 45.2

80.0

× 45.2

Front

68.3

× 30.2

68.3

× 30.2

Rear

76.2

× 36.5

79.4

× 36.5