Mitsubishi L200. Manual — part 378
FRONT AXLE HUB ASSEMBLY
FRONT AXLE
26-17
<4WD>
AC500386
AC500367
N
N
N
5
4
3
1
8
9
2
7
6
74 ± 14 N·m
113 ± 9 N·m
147 ± 29 N·m
190 - 210 N·m
40 ± 4 N·m
AE
14
108 ± 10 N·m
12
11
10
16
N
13
15
9 ± 2 N·m
88 ± 10 N·m
17
18
105 ± 10 N·m*
Removal steps
1. Front wheel speed sensor <Vehicles
with ABS>
<<
A
>>
2. Caliper assembly
3. Brake disc
4. Hub cap
5. Split pin
<<
B
>> >>
A
<< 6. Driveshaft nut
>>
A
<< 7. Washer
8. Stabilizer link assembly to lower arm
connection
9. Shock absorber mounting bolt
10. Split pin
<<
C
>>
11. Tie rod end connection
12. Split pin
<<
C
>>
13. Lower arm ball joint connection
14. Split pin
<<
C
>>
15. Upper arm ball joint connection
16. Dust cover
17. Front hub assembly
<<D>>
18. Knuckle
REMOVAL SERVICE POINTS
<<A>> CALIPER ASSEMBLY REMOVAL
1. Remove the caliper assembly with brake hose.
2. Secure the removed caliper assembly with a wire
or other similar material at a position where it will
not interfere with the removal and installation of
the hub assembly and knuckle.
<<B>> FRONT HUB NUT/DRIVESHAFT NUT
REMOVAL
CAUTION
Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage when
driveshaft nut is loosened.
AC102462
AC
MB990767
Use special tool front hub and flange yoke holder
(MB990767) to fix the hub and remove the front hub
nut or driveshaft nut.
FRONT AXLE HUB ASSEMBLY
FRONT AXLE
26-18
<<C>> TIE ROD END/LOWER ARM BALL JOINT/
UPPER ARM BALL JOINT DISCONNECTION
CAUTION
• Do not remove the nut from ball joint. Loosen
it and use the special tool to avoid possible
damage to ball joint threads.
•
AC208247AJ
Cord
Bolt
MB991897
or
MB992011
Nut
Ball joint
Hang the special tool with cord to prevent it
from falling.
1. Install special tool ball joint remover (MB991897
or MB992011) as shown in the figure.
NOTE: Use MB992011 to remove lower and
upper arm ball joint.
AC106821
Knob
Parallel
Bolt
Correct
Wrong
AD
2. Turn the bolt and knob as necessary to make the
jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the fig-
ure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
<<D>> KNUCKLE REMOVAL
When removing the knuckle, retain the driveshaft
with a wire and the like to prevent from falling.
INSTALLATION SERVICE POINT
>>A<< WASHER/ FRONT HUB NUT/DRIVESHAFT
NUT INSTALLATION
CAUTION
Before securely tightening the front hub nut or
driveshaft nuts, make sure there is no load on the
wheel bearings. Otherwise the wheel bearings
will be damaged.
AC606055AC
Washer
MB990767
<2WD (High Rider)>
AC607861AC
MB990767
Washer
<4WD>
1. Be sure to install the washer in the specified
direction.
2. Using special tool front hub and flange yoke
holder (MB990767), tighten the front hub nut or
driveshaft nut to the specified torque. At this time,
tighten the front hub nut or driveshaft nut to the
specified torque in expectation of final tightening.
Tightening torque: 190
− 210 N⋅m
3. If the pin hole do not align with the pins, tighten
the driveshaft nut (less than 210 N
⋅m) and find the
nearest hole then bend the split pin to fit it.
FRONT AXLE HUB ASSEMBLY
FRONT AXLE
26-19
KNUCKLE DISASSEMBLY AND
REASSEMBLY <VEHICLES FOR RUSSIA
(OPTION)>
M1261003200105
AC809410
AB
1
2
Disassembly steps
1.
Knuckle
>>
A
<<
2.
Dust seal
REASSEMBLY SERVICE POINT
>>A<< DUST SEAL INSTALLATION
AC809411AB
MB991033
1. Press-fit the new dust seal into the knuckle by
using special tool mount bushing remover and
installer base (MB991033).
AC809412AB
Dust seal
lip
Inside of
dust seal
Knuckle
2. Apply the multi-purpose grease around the inside
and lip of the dust seal.
Specified grease: Multipurpose grease SAE
J310, NLGI No.2 or equivalent
Amount to use: Inside of dust seal: Approx.
0.7 g, Lip: Approx. 0.5g
INSPECTION
M1261001800338
• Check the hub for cracks and spline for wear.
• Check the knuckle for cracks.
• Check for defective bearing.
NOTE: If the meshing of the wheel bearing outer
race and the knuckle, or of the wheel bearing
inner race and the hub, is loose, replace the
bearing or damaged parts.
HUB STARTING TORQUE CHECK <2WD (HIGH
RIDER), 4WD>
AC500594
MB991000
MB991017
190 - 210 N·m
Tighten the nut
with the bolt secured
AC
1. Tighten the following special tools to the specified
torque, and then press-in the hub into the knuckle.
• Front hub remover and installer (MB991017)
• Spacer (MB991000)
2. Rotate the hub in order to seat the bearing.
AC711871
MB990685
MB990326
AB
FRONT AXLE HUB ASSEMBLY
FRONT AXLE
26-20
3. Measure the hub starting torque by using the
following special tools.
• Torque wrench (MB990685)
• Preload socket (MB990326)
Limit: 2.5 N
⋅m
4. The starting torque must be within the limit and
the hub rotation must be smooth.
WHEEL BEARING AXIAL PLAY CHECK <2WD
(HIGH RIDER), 4WD>
AC500596
MB991000
MB991017
190 - 210 N·m
AB
Tighten the nut
with the bolt
secured
1. Measure to determine whether the wheel bearing
axial play is within the limit or not by using the
following special tools.
• Front hub remover and installer (MB991017)
• Spacer (MB991000)
Limit: 0 mm
2. If the play is not within the limit range while the nut
is tightened to 190
− 210 N⋅m, the bearing, hub
and/or knuckle have probably not been installed
correctly. Replace the bearing and re-install.
DISASSEMBLY AND REASSEMBLY <2WD
(EXCEPT HIGH RIDER)>
M1261001900540
AC602034AB
N
4
1
5
3
2
6
7
8
9.0 ± 2.0 N·m
226 ± 29 N·m
Disassembly steps
1.
Dust cover
<<
A
>>
2.
ABS rotor
3.
Nut
4.
Washer assembly
5.
Snap ring
<<
B
>>
6.
Hub
<<
C
>>
7.
Wheel bearing
8.
Knuckle
Reassembly steps
8.
Knuckle
>>
A
7.
Wheel bearing
6.
Hub
Disassembly steps (Continued)
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