Mitsubishi Lancer Evolution 7. Manual — part 257
MANUAL TRANSMISSION - Transfer Assembly
22A-51
A
B" DRIVE SHAFT <L.H.>/DRIVE SHAFT <R.H.>
DISCONNECTION
1. As shown in the figure, pull out the transfer shaft <L.H.>
from the transmission using the pry bar. As shown in
the illustration, press a hammer, etc. against the driveshaft
<R.H.>, and pull out the driveshaft from the transfer
assembly using the pry shaft.
Caution
As the TJ may damage when the driveshaft is pulled
out from the BJ side, be sure to use the lever.
2. Cover with a cloth to prevent foreign particles from entering
the transfer.
A
C" OUTPUT SHAFT REMOVAL
1. Using the special tool (MB991721), remove the output
shaft.
2. Cover with a cloth to prevent foreign particles from entering
the transmission case.
A
D"TRANSFER ASSEMBLY REMOVAL
With the engine mount and transmission mount installed,
roll the engine and transmission assembly towards the front
of the vehicle, and remove the transfer assembly from between
the engine block and crossmember.
Transmission
side
Pry bar
Pry bar
Hammer
Protrusion
<L.H.>
<R.H.>
MB991721
Output shaft
Engine and
transmission
assembly
Transfer assembly
Front of the vehicle
MANUAL TRANSMISSION - Transmission Assembly
22A-52
TRANSMISSION ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D
Transfer Assembly Removal and Installation (Refer to P.22A-49.)
D
Starter Motor Removal and Installation (Refer to GROUP 16.)
D
Air Cleaner Bracket Removal and Installation (Refer to GROUP 15 - Air Cleaner.)
D
Rear Roll Rod Assembly and Rear Roll Rod Bracket <L.H. Drive Vehicles>, Rear Roll Mount <R.H. Drive Vehicles>
Removal and Installation (Refer to GROUP 32 - Engine Roll Stopper.)
1
2
3
4
5
5
6
7
18
±
3 N·m
18
±
3 N·m
18
±
3 N·m
70
±
10 N·m
Removal steps
1. Transmission harness clamp
2. Back-up lamp switch connector
connection
3. Vehicle speed sensor connector
connection
4. Clutch release cylinder and clutch
oil pipe
5. Snap pin
6. Shift cable and select cable as-
sembly connection
7. Rear roll mount bracket
A
A"
D
Engine and transmission
assembly supporting
MANUAL TRANSMISSION - Transmission Assembly
22A-53
10
10
11
9
14
12
8
8
13
48
±
5 N·m
48
±
5 N·m
48
±
5 N·m
48
±
5 N·m
9.0
±
1.0 N·m
26
±
5 N·m
82
±
7 N·m*
47
±
7 N·m*
8. Transmission assembly upper part
coupling bolts
A
A"
9. Transmission mount assembly
"
AA 10. Transmission mount stopper
11. Transmission mount bracket
A
B"
D
Engine assembly supporting
A
C"
D
Clutch release bearing connection
12. Bell housing cover
13. Transmission assembly lower part
coupling bolts
14. Transmission assembly
Caution
*: Indicates parts which should be initially tightened,
and then fully tightened after placing the vehicle
horizontally and loading the full weight of the engine
on the vehicle body.
REMOVAL SERVICE POINTS
A
A" ENGINE AND TRANSMISSION ASSEMBLY
SUPPORTING/TRANSMISSION MOUNT
ASSEMBLY REMOVAL
While supporting the engine and transmission assembly with
a garage jack, remove the transmission mount assembly.
Engine and transmission
assembly
Garage jack
MANUAL TRANSMISSION - Transmission Assembly
22A-54
A
B" ENGINE ASSEMBLY SUPPORTING
Set the special tool to the vehicle to support the engine
assembly.
A
C" CLUTCH RELEASE BEARING SEPARATION
1. Remove the cover from the service hole in the clutch
housing.
2. While pushing the release fork by hand in the direction
A, insert a flap-tip screwdriver between the release bearing
and the wedge collar.
Caution
Be sure to push the release fork in the direction A
before inserting a screwdriver.
3. Separate the release bearing from the wedge collar by
prying with the screwdriver (turning the screwdriver grip
90
˚).
NOTE
The release fork is forced to move fully in the direction
B by the return spring as soon as it is separated from
the wedge collar.
Caution
If it is hard to turn the screwdriver (to pry off the
release bearing), remove the screwdriver once and
repeat the above procedure after pushing the release
fork fully in the direction a two to three times. Forcibly
prying can cause the release bearing to be damaged.
INSTALLATION SERVICE POINT
"
AA TRANSMISSION MOUNT STOPPER
INSTALLATION
Install so that the arrow on the transmission mounting stopper
faces the top of the vehicle.
MZ203827
MB991453
B
A
Service hole
Release fork
Wedge collar
Release bearing
Transmission
mount bracket
Transmission
mount stopper
Engine side
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст