Mitsubishi Lancer Evolution 7. Manual — part 304
REAR SUSPENSION -
On-vehicle Service
34-5
BALL JOINT DUST COVER CHECK
1. Check the dust cover for cracks or damage by pushing
it with finger.
2. If the dust cover is cracked or damaged, replace the
stabilizer link or suspension arms.
NOTE
Cracks or damage of the dust cover may cause damage
of the ball joint.
REAR SUSPENSION -
Rear Suspension Assembly
34-6
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION
Caution
1. If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to
contact the parts or tools to the caliper, because the paint of caliper will be scratched. And
if there is brake fluid on the caliper, wipe out quickly.
2. *:To prevent bushings from breakage, the parts indicated by * should be temporarily tightened,
and then fully tightened with the vehicle on the ground in the unladen condition.
Pre-removal Operation
D
Center exhaust pipe removal
(Refer to GROUP 15)
D
Trunk room side trim removal<Vehicles
with AYC>(Refer to GROUP 52A)
D
AYC fluid removed<Vehicles with AYC>
(Refer to GROUP 27B - On Vehicle Service)
Post-installation Operation
D
AYC fluid filling and bleeding <Vehicles with AYC>
(Refer to GROUP 27B - On Vehicle Service)
D
Center exsaust pipe installation (Refer to GROUP
15)
D
Trank room side trim installation <Vehicles with
AYC> (Refer to GROUP 52A)
D
AYC operation check <Vehicles with AYC> (Refer
to GROUP 27 - On Vehicle Service)
D
Parking brake lever end play check (Refer to
GROUP36-On-Vehicle Service.)
D
Wheel Alignment Check And Adjustment (Refer to
P.34-4.)
4
120 ± 10 N·m
64 ± 4 N·m*
93 ± 15 N·m*
44 ± 5 N·m
6
5
7
8
9
10
11
12
13
14
15
16
14
14
54 ± 5 N·m
25 ± 6 N·m
88 ± 5 N·m
88 ± 5 N·m
147 ± 9 N·m*
49 ± 5 N·m
34 ± 5 N·m <Thread is not lublicated>
26 ± 4 N·m <Thread is lublicated>
32 ± 2 N·m
2
1
3
24 ± 4 N·m
3
REAR SUSPENSION -
Rear Suspension Assembly
34-7
Removal steps
1. Fuel filler cap
2. Protector
3. Bolt
4. Shockabsorber mounting nut
A
A"
5. Brake caliper assembly
6. Rear speed sensor
<Vehicles with AYC>
7. Brake disc
8. Parking brake cable end
9. AYC fluid line connection
<Vehicles with AYC>
A
B" "BA 10. Propeller shaft connection
11. Upper arm mounting bolt
12. Trailing arm mounting bolt
13. Toe control arm mounting bolt
A
C" "AA 14. Crossmember mounting bolt
15. Differential support assembly mount-
ing bolt
16. Rear suspension assembly
REMOVAL SERVICE POINTS
A
A" BRAKE CALIPER ASSEMBLY REMOVAL
Remove the brake caliper assembly and support with wire.
Caution: Brembo disc brake
Take care not to contact the parts or tools to the caliper
because the paint of caliper will be scratched. And if
there is brake fluid on the caliper, wipe out quickly.
A
B" PROPELLER SHAFT SEPARATING
1. Mark the mating mark on the companion flange of the
diference career and the frange yoke of the propeller
shaft.
2. Remove the differencial career mounting bolt and nut,
propeller shaft mounting bolt and nut.
A
C" CROSSMEMBER MOUNTING BOLT REMOVAL
Support the differential case with garage jack or transmission
jack,then remove the crossmember mounting bolt.
INSTALLATION SERVICE POINTS
"
AA CROSSMEMBER MOUNTING BOLT INSTALLING
Tighten the bolt by following the order shown as the
illustration.The sort and size of each bolt is different, so tighten
by following the table below.
Note
In order to keep the installing accuracy and to ease the
installing,the attatchment hall diameter of the cross member
is changed on forward/rearward. So the tightening order of
mounting bolt is stipulated.
No.
Sort of bolt
Size of bolt
(Screw diameter ×
Length) mm
1, 2, 3
Flange bolt (with washer)
12 ×105
4
Bolt (with spring washer and
washer)
12 ×152
5
Flange bolt (with washer)
12 ×70
1
2
3
3
4
4
5
5
REAR SUSPENSION -
Rear Suspension Assembly/Upper Arm Assembly
34-8
"
BA PROPELLER SHAFT CONNECTION
Install the difference career and propeller shaft by alining the
mating mark.
Caution
If there is oil or grease on the thread of the mounting bolt
or nut, they will loosen. So after wiping out oil or grease of
the thread,tighten the mounting bolt.
UPPER ARM ASSEMBLY
REMOVAL AND INSTALLATION
Caution
1. If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper, because the paint of caliper will be scratched. And if there is brake
fluid on the caliper, wipe out quickly.
2. *1:To prevent bushings from breakage, the parts indicated by * should be temporarily tightened,
and then fully tightened with the vehicle on the ground in the unladen condition.
Post-installation Operations
D
Press the dust cover with your finger to check that
there are no cracks or damage in the dust cover.
D
Wheel Alignment Check and Adjustment (Refer to
P.34-4.)
4
4
5
6
7
49 ± 5 N·m
39 ± 5 N·m
64 ± 4 N·m*
1
81 ± 6 N·m
2
1
3
24 ± 4 N·m
3
Removal steps
1. Fuel filler cap*
2
2. Protector*
2
3. Bolt*
2
A
A"
4. Upper arm assembly and knuckle con-
nection
5. Upper arm assembly mounting bolt
6. Stopper
7. Upper arm assembly
Note
Install/remove the parts with the mark ”*
2
” when
installing/removing the LH side upper arm assembly.
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