Mitsubishi Lancer Evolution 7. Manual — part 149
ENGINE -
Camshaft and Camshaft Oil Seal
11A-21
2. Since the shape of camshaft bearing caps No.2 - 5 is
identical, check the identification marks so that the bearing
cap No., intake side, or exhaust side cannot be mistaken
to install to the direction as shown in the illustration.
Identification mark (engraved on the front and bearing
caps No.2 - 5)
I:
Intake side
E: Exhaust side
3. Apply sealant to the positions (6 areas) of the upper side
of the cylinder head as shown in the illustration.
Specified sealant:
MITSUBISHI GENUINE PART MD970389 or
equivalent
4. Position the camshaft bearing cap rear in the direction as
shown in the illustration for installation.
5. Check the identification marks on the camshaft bearing
cap front so that intake side and exhaust side cannot
be mistaken in the same way as that of bearing caps
No.2 - 5.
6. Tighten the bearing cap mounting bolt increasing the
pressure in 2 to 3 times and finally tighten to the specified
torque.
Tightening Torque: 20 ± 1 N·m
7. Ensure that the rocker arm is installed properly.
NOTE
Remove an excess of sealant completely.
"
DA CAMSHAFT OIL SEAL INSTALLATION
1. Apply engine oil on the circumference of oil seal lip.
2. Use the special tool as shown in the illustration to pressfit
the oil seal.
"
EA CAMSHAFT SPROCKET INSTALLATION
Hold the hexagon part of the camshaft with a wrench and
tighten the mounting bolt to the specified torque in the same
way as that for removal.
Tightening Torque: 89 ± 9 N·m
Engine Front
Bearing cap No.
Identification of
intake side and
exhaust side
Engine Front
Front marking
Engine Front
MD998713
ENGINE -
Camshaft and Camshaft Oil Seal
11A-22
"
FA CAMSHAFT POSITION SENSOR SUPPORT
INSTALLATION
1. Remove sealant remained on the camshaft position
sensor support.
2. Apply sealant to the flange of the camshaft position sensor
support and install to the cylinder head.
Specified sealant:
MITSUBISHI GENUINE PART MD970389 or
equivalent
3. Tighten the camshaft position sensor support mounting
bolt to the specified torque.
Tightening Torque: 14 ± 1 N·m
"
GACAMSHAFT POSITION SENSING CYLINDER
INSTALLATION
1. Set the dowel pin of the exhaust camshaft to the position
(No.1cylinder at compression TDC) as shown in the
illustration.
NOTE
Use the force of the exhaust valve spring to rotate
counterclockwise.
2. Install the vane (small) of the camshaft position sensing
cylinder at an angle of approximately 45 degrees to the
position of the dowel pin of the exhaust camshaft.
3. Tighten the camshaft position sensing cylinder mounting
bolt to the specified torque.
Tightening Torque: 22 ± 4 N·m
"
HA RADIATOR UPPER HOSE CONNECTION
1. Insert the radiator upper hose to the convex part of the
water outlet fitting.
2. Make the mating marks on the upper hose and the hose
clamp for installation.
"
IA ROCKER COVER GASKET INSTALLATION
1. Remove sealant remained on the rocker cover.
2. Apply sealant to the positions (4 areas) of the lower side of
the rocker cover as shown in the illustration.
Specified sealant:
MITSUBISHI GENUINE PART MD970389 or
equivalent
3. Install the rocker cover gasket to the rocker cover.
ø3 mm
Dowel Pin
Vane (small)
Approximately 45_
Vane (large)
ENGINE -
Camshaft and Camshaft Oil Seal/Oil Pan
11A-23
"
JA CAMSHAFT END SEAL INSTALLATION
Apply sealant to the positions of the camshaft end seal as
shown in the illustration and install to the cylinder head.
Specified sealant: 3M ATD Part No.8660 or equivalent
"
KA ROCKER COVER INSTALLATION
1. Apply sealant to the positions of the rocker cover gasket
(6 areas) as shown in the illustration.
Specified sealant:
MITSUBISHI GENUINE PART MD970389 or
equivalent
2. Install the rocker cover to the cylinder head.
OIL PAN
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D
Under Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
D
Drainage and Refilling of Engine Oil (Refer to GROUP 12 - On-vehicle Service.)
D
Crossmember Bar Removal and Installation (Refer to GROUP 32 - Engine Roll Stopper, Centermember.)
D
Front Exhaust Pipe Removal and Installation (Refer to GROUP 15.)
D
Starter Removal and Installation (Refer to GROUP 16.)
10 mm
10 mm
Cylinder Head
Engine Front
ENGINE -
Oil Pan
11A-24
1
2
3
4
5
39 ± 5 N·m
42 ± 2 N·m
9.0 ± 3.0 N·m
22 ± 4 N·m
6
7
8
9
10
11
9.0 ± 3.0 N·m
26 ± 5 N·m
14 ± 1 N·m
9.0 ± 1.0 N·m
<Bolt with washer>
9.0 ± 1.0 N·m
<Flange bolt>
10 ± 2 N·m
Removal steps
1. Bell housing cover
2. Oil return pipe gasket
3. Oil return pipe
4. Oil return pipe gasket
"
CA 5. Oil return pipe gasket
6. Engine oil cooler return hose
7. Engine oil cooler tube gasket
8. Drain plug
"
BA 9. Drain plug gasket
A
A" "AA 10. Oil pan
11. Baffle plate
REMOVAL SERVICE POINT
A
A" OIL PAN REMOVAL
MD998727
MD998727
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