Mitsubishi Lancer Evolution 7. Manual — part 57
WELDED PANEL REPLACEMENT -
Side Sill
C-13
NOTE ON REPAIR WORK
INSTALLATION
1.
Release the side outer panel from the new parts and
remove unnecessary front pillar reinforcement lower,
front pillar reinforcement lower extension, and center
pillar
reinforcement
from
the
side
sill
outer
reinforcement.
2. When attaching the side sill outer reinforcement, apply
adhesive to the areas indicated in the illustration.
: Adhesive
Adhe-
sive
Type
BRAND
sive
Epoxyayresin
adhesive
3M DP-460, 3M DP-420 or
equivalent
3. When attaching the side outer panel, apply body sealant
to the areas indicated in the illustration.
: Body sealant
Reference
Depending on the damaged range, it is advisable to replace
the side outer panel and side sill outer reinforcement parts.
:Cuttable range
Caution
Cut the side sill outer reinforcement 50 mm away from
the cut area of the side outer panel.
Center pillar
Front pillar
WELDED PANEL REPLACEMENT -
Quarter, Oute
r
C-14
QUARTER, OUTER
Symbol
Operation description
Spot welding
MIG plug welding (
J
: indicates two panels to be
welded
Y
: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
B
D
C
A
B
160±50mm
A
E
500±50 mm
C
REPAIR WELDS
Foam acoustic material
<RS-II>
Foam acoustic material
3 pointsLeft side
<RS-II>
Caution
Do not use heat at areas using foam material as the foam material may burn.
WELDED PANEL REPLACEMENT -
Quarter, Oute
r
C-15
D
E
F
F
NOTE ON REPAIR WORK
INSTALLATION
1. When attaching the quarter outer, apply sealant to the
areas indicated in the illustration. For RS-II, attach the
rear pillar silencer protector, and fill the gaps with butly
tape.
: Body sealant
Rear pillar
silencer protector
Left side only
WELDED PANEL REPLACEMENT -
Quarter, Oute
r
C-16
<The following service procedures are only applied to
RS-II.>
2. After attaching the quarter outer, seal the holes and
flanges with bolts and plate tape, and fill foam material from
hole shown in the illustration.
Foam material
Type
Brand Used
Foam acoustic
material
Two-part expanded
wretane
3M ULTRAPRO
Panel foam - Yellow
3. After two hours after filling the foam material, remove
the bolts and plate tape, and solder the sealed holes
until a clip, etc. can be inserted completely.
Reference
Parts replacement is advised. depending on the damaged
range.
: Cuttable range
Caution
Avoid the fuel filler bracket (left side).
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст