Mitsubishi Lancer Evolution 7. Manual — part 286
REAR AXLE -
Drive Shaft
27B-29
DRIVE SHAFT
REMOVAL AND INSTALLATION
Caution
1. If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to
contact the parts or tools to the caliper because the paint of caliper will be scratched. And
if there is brake fluid on the caliper, wipe out quickly.
2. With the part marked with *, first temporarily tighten it, then ground the vehicle and tighten
it to specification in unloaded condition.
Pre-removal Operation
D
Gear Oil Draining (Refer to P.27-17.)
D
Center Exhaust Pipe Removal (Refer to GROUP
15.)
Post-installation Operation
D
Press dust cover with a finger to check for crack
or damage in the dust cover.
D
Center Exhaust Pipe Installation (Refer to GROUP
15.)
D
Gear Oil Filling (Refer to P.27-17.)
D
Parking Brake Lever Stroke Check and Adjustment
D
Wheel Alignment Check and Adjustment (Refer to
GROUP 34 – On-vehicle Service.)
4
1
3
7
6
5
10
2
8
9
11
12
225 ± 25 N·m
54 ± 5 N·m
88 ± 10 N·m*
81 ± 6 N·m*
81 ± 6 N·m
25 ± 6 N·m
Removal steps
A
A"
1. Rear brake caliper
2. Rear brake disc
3. Parking brake shoe & lining assembly
(Refer to GROUP 36 - Parking Brake
Drum.)
4. Clip
5. Parking brake cable connection
6. Split pin
A
B" "BA 7. Drive shaft nut
8. Vehicle speed sensor<Vehicles with
ABS or ACD>
9. Knuckle and trailing arm connection
10. Knuckle and lower arm connection
11. Knuckle and toe-control arm connec-
tion
A
C" "AA 12. Rear drive shaft assembly
REAR AXLE -
Drive Shaft
27B-30
REMOVAL SERVICE POINTS
A
A" REAR BRAKE CALIPER REMOVAL
Suspend the rear brake caliper from the body with wire, etc.
to prevent it from falling.
Caution
If the vehicle is equipped with the Brembo disc brake, during
maintenance, take care not to contact the parts or tools to
the caliper because the paint of caliper will be scratched.
And if there is brake fluid on the caliper, wipe out quickly.
A
B" DRIVE SHAFT NUT REMOVAL
Caution
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage to wheel bearing before
tightening drive shaft nut fully.
A
C" REAR DRIVE SHAFT ASSEMBLY REMOVAL
1. Use the special tools to push out the drive shaft from
the hub.
2. Remove the drive shaft from the transmission by the
following procedure.
Insert a pry bar between the differential carrier and the
drive shaft, and then pry the drive shaft from the differential
carrier.
Caution
(1) Do not pull on the drive shaft; doing so will damage
the T.J.; be sure to use the pry bar.
(2) When pulling the drive shaft out from the
differential carrier, be careful that the spline part
of the drive shaft does not damage the oil seal.
(3) Do not apply the vehicle weight to the wheel
bearing while loosening the drive shaft nut.
Otherwise wheel bearing will be damaged. If,
however, the vehicle weight must be applied to
the bearing (because of moving the vehicle),
temporarily secure the wheel bearing by using
the special tool.
MB990767
MB990767
MB990242
MB991354
MB990244
(3)
Differential carrier
T.J. assembly
Lever
MB991017
MB991000
(MB990998)
REAR AXLE -
Drive Shaft
27B-31
(4) To prevent entry of foreign matter into the
differential carrier, use the special tool as a cover.
<Vehicles with mechanical LSD (RH)>
INSTALLATION SERVICE POINTS
"
AA DRIVE SHAFT INSTALLATION
Caution
When installing the drive shaft to the differential carrier,
be careful that the spline part of the drive shaft does not
damage the oil seal.
"
BA DRIVE SHAFT NUT INSTALLATION
1. Assemble the drive shaft washer in the illustrated direction.
2. Tighten the drive shaft nut fully with special tools.
Caution
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage to wheel bearing
before tightening drive shaft nut fully.
3. If the pin hole does not align with another, tighten the
drive shaft nut (less than 250 N
·
m) and find the nearest
hole then bend the split pin to fit in.
MB991460
MB990767
225±25 N·m
Washer
REAR AXLE -
Drive Shaft
27B-32
DISASSEMBLY AND REASSEMBLY
Caution
(1) On the vehicles with ABS or ACD, when the drive shaft is disassembled or reassembled, be
careful not to interfere with the rotor for wheel speed sensor installed to the B.J. outer race
to prevent the rotor from damage.
(2) Never disassemble the B.J. assembly except when replacing the B.J. boot.
2
6
4
3
5
7
1
4
2
4
3
6
1
2
4
5
1
2
9
10
1
8
8
9
7
6
T.J. repair kit
T.J. boot repair kit
B.J. boot repair kit
Disassembly steps
"
BA 1. T.J. boot band (large)
"
BA 2. T.J. boot band (small)
A
A" "AA 3. T.J. case
4. Snap ring
A
A" "AA 5. Spider assembly
A
B" "AA 6. T.J. boot
7. B.J. boot band (large)
8. B.J. boot band (small)
9. B.J. boot
10. B.J. assembly
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