Mitsubishi Lancer Evolution 7. Manual — part 339
BODY -
Window Glass
42-17
REMOVAL SERVICE POINTS
A
A" REAR WINDOW LOWER MOLDING REMOVAL
Pry the rear window lower molding off with the special tool.
Caution
Do not use a deformed molding.
A
B" REAR WINDOW GLASS REMOVAL
Remove the rear window glass in the same manner as for
the windshield. (Refer to P42-12.)
INSTALLATION SERVICE POINTS
"
AAGLASS STOPPER/WINDOW DAM/REAR WINDOW
UPPER MOLDING/REAR WINDOW GLASS
INSTALLATION
1. When replacing the rear window glass, first align it with
the body, and then matchmark them.
2. Use isopropyl alcohol to clean the inside edge of the
rear window glass and the body flange.
3. Use a primer dampened sponge to apply the primer to
the specified area around the rear window glass and
the body evenly.
4. After applying the primer, let it dry for at least 3 minutes.
Caution
(1) The primer strengthens the adhesive effect, so
that be sure to apply it. However, a too thick
application will weaken the adhesive effect.
(2) Never touch the primer-applied surface.
5. Position the glass stopper and the window dam in the
specified position, ensuring that there are no bends or
warpages inside the rear window glass.
MB990784
BODY -
Window Glass
42-18
Glass end line
Glass stopper and window dam installation position
Ceramic line
Glass end
line
18 mm
Glass stopper
Window dam
19 mm
19 mm
Window dam
Ceramic line
Align the window
dam end with the
seal line mark.
Rear window glass
Align the glass
stopper end
with the ceramic
notch.
Section A-A
A
A
Seal line
Mark
6. Install the rear window upper molding.
7. Install the glass by the same procedure as for the
windshield. (Refer to P.42-14.)
"
BA REAR WINDOW LOWER MOLDING
INSTALLATION
Install the clip into the rear window lower molding, and then
install the rear window lower molding in the body.
BODY -
Doors
BODY -
Doors
42-19
DOORS
SERVICE SPECIFICATIONS
Items
Standard value
Door outside handle play mm
Front
2.3 ± 2.1
p y
Rear
1.3 ± 1.7
Power window operating current (power supply 14.5 ± 0.5 V, 25_C) A
5 ± 1
Door inside handle play mm
Front
9.6 ± 9.2
p y
Rear
9.0 ± 9.2
ADHESIVE
Items
Specified sealant
Remark
Waterproof film
3M ATD Part No. 8625 or equivalent
Ribbon sealer
SPECIAL TOOLS
Tool
Number
Name
Use
MB990784
Ornament remover
Door trim removal
MB990480
Window glass
holder
Removal of power window regulator and motor
assembly
MB990900 or
MB991164
Door hinge
adjusting wrench
Adjustment of door fit
A
MB990925
A: MB990939
Bearing & oil seal
installer set
A: Brass bar
Adjustment of door striker
MB990211
Slide hammer
A
BB990241
MB990241
A: MB990243
Axle shaft puller
A: Body puller
BODY -
Doors
BODY -
Doors
42-20
Tool
Use
Name
Number
A
B
C
D
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222
Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: Probe
Terminal voltage measurement
A: Connector pin contact pressure check
B: Power circuit check
C: Power circuit check
D: Commercial tester connection
TROUBLESHOOTING
DIAGNOSIS FUNCTION
The power window and central door locking is controlled by the Smart Wiring System (SWS). For
troubleshooting, refer to GROUP 54B - Troubleshooting.
ON-VEHICLE SERVICE
DOOR ADJUSTMENT
1. If the gap between the door and body is inconsistent,
paste protection tape at the fender around the hinge
attached portion and at the door edge, use the special
tool to loosen the bolt fixing the door hinge at the body
side, and move the door to adjust so that the gap around
the door becomes consistent.
2. If steps exist between the door and body, use the special
tool to loosen the bolt fixing the door hinge at the door
side, and move the door and adjust the alignment of
the door surface.
Caution
Do not apply torque above 98 NSm for the special
tool (MB991164).
MB990900 or
MB991164
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