Mitsubishi Lancer Evolution 7. Manual — part 338
BODY -
Window Glass
42-13
3. Make alignment marks on the windshield and body.
4. Use the special tool to remove the windshield.
5. Use a knife to cut away remaining adhesive to 2 mm
thick or less around the entire circumference of the body
flange.
6. Smooth the flange surface.
Caution
(1) Use care not to remove more adhesive than
necessary, or the adhesive could weaken.
(2) Be careful also not to damage the paintwork on
the body surface with the knife. If the paintwork
is damaged, repair the damaged area with repair
paint or anti-rust agent.
7. When reusing windshield, remove the remaining adhesive
on the windshield completely. Then, decrease the
windshield with isopropyl alcohol.
8. Decrease the body flange in the same way.
Caution
Before the next job, leave the decreased parts for
3 minutes or more to dry. Also, do not touch any
cleaned surface.
MB990480
BODY -
Window Glass
42-14
INSTALLATION SERVICE POINTS
"
AAWINDSHIELD SPACER/SPACER/GLASS
STOPPER/WINDOW DAM/WINDSHIELD
MOLDING/WINDSHIELD INSTALLATION
1. When replacing the windshield, first align it with the body,
and then matchmark them.
2. Use isopropyl alcohol to clean the inside edge of the
windshield and the body flange.
3. Use a primer dampened to apply to the specified area
around the windshield and the body evenly.
4. After applying the primer, let it dry for at least 3 minutes.
Caution
(1) The primer strengthens the adhesive effect, so
that be sure to apply it. However, an excessively
thick application will weaken the adhesive effect.
(2) Never touch the primer-applied surface.
5. Ensuring that there are no bends or warpages inside
the windshield, position the glass stopper and spacer
and windshield spacer on the specified position.
Glass end line
Glass stopper, Spacer, windshield spacer and window dam installation position
Ceramic line
Glass end
line
17.5 mm
Glass stopper
Window dam
13 mm
14 mm
Windshield
spacer
Ceramic line
Windshield
Align the glass stopper end
with the ceramic notch.
Section A-A
A
A
Seal line center
Seal line
Mark
Align the window
dam end with
the seal line
mark.
Section B-B
10 mm
Windshield
Spacer
B
B
Align the spacer end
with the glass end line.
BODY -
Window Glass
42-15
6. Install the windshield molding.
7. Within thirty minutes after the primer application, fill a
sealant gun with the adhesive, and then apply the
adhesive evenly around the windshield.
NOTE
Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.
8. After applying adhesive, align the mating marks on the
windshield and the body, and then lightly press the
windshield evenly so that it adheres completely.
9. After removing any adhesive that is sticking out or adhering
to the windshield or body with spatula, etc., clean with
isopropyl alcohol. Install the windshield molding before
the adhesive sets. After the windshield is installed, wait
until the adhesive sets.
10. Adhere the windshield to the body, and install the roof
drip molding (Refer to GROUP 51.) promptly before the
adhesive sets.
11. After adhering the windshield to the body, wait 30 minutes
or more, and then test for water leakage.
Caution
(1) Move the vehicle carefully.
(2) When testing for water leakage, do not pinch the
end of the hose to spray the water.
10 mm
15 mm
BODY -
Window Glass
42-16
REAR WINDOW GLASS
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operations
D
Rear Pillar Trim Removal and Installation
(Refer to GROUP 52A.)
D
Headlining Removal and Installation
D
Rear Shelf Trim Removal and Installation
(Refer to GROUP 52A.)
D
High Mount Stop Lamp Assembly Removal and
Installation (Refer to GROUP 54A)
Section A-A
1
1
9
8
10
7
7
3
Apply the primer and
adhesive along the fictitious
lines (seal line) between
each of the marks.
Mark
Seal line center
Primer
B
B
6
2
3
2
4
2
A
Section B-B
4
2
Sealant: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
4
5
A
Removal steps
D
Roof drip molding
(Refer to GROUP 51.)
A
A" "BA 1. Rear window lower molding
2. Clip
3. Grommet A
4. Grommet B
5. Grommet C
6. Connecting the harness connector
A
B" "AA 7. Rear window glass
"
AA 8. Rear window upper molding
"
AA 9. Window dam
"
AA 10. Glass stopper
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