Mitsubishi Evolution X. Manual — part 208

17-1

GROUP 17

ENGINE AND

EMISSION

CONTROL

CONTENTS

ENGINE CONTROL . . . . . . . . . .

17-3

GENERAL INFORMATION . . . . . .

17-3

ENGINE CONTROL SYSTEM

DIAGNOSIS . . . . . . . . . . . . . . . . . .

17-3

INTRODUCTION . . . . . . . . . . . . . . . . . .

17-3

TROUBLESHOOTING STRATEGY . . .

17-3

SYMPTOM CHART . . . . . . . . . . . . . . . .

17-3

SYMPTOM PROCEDURES . . . . . . . . .

17-4

SPECIAL TOOL . . . . . . . . . . . . . . .

17-7

ACCELERATOR PEDAL. . . . . . . .

17-8

REMOVAL AND INSTALLATION . . . . .

17-8

AUTO-CRUISE CONTROL . . . .

17-9

GENERAL INFORMATION . . . . . .

17-9

AUTO-CRUISE CONTROL SYSTEM

DIAGNOSIS . . . . . . . . . . . . . . . . . .

17-10

INTRODUCTION TO CRUISE CONTROL

SYSTEM DIAGNOSIS . . . . . . . . . . . . . .

17-10

DIAGNOSTIC TROUBLESHOOTING

STRATEGY . . . . . . . . . . . . . . . . . . . . . .

17-10

DIAGNOSTIC FUNCTION . . . . . . . . . . .

17-10

DIAGNOSTIC TROUBLE CODE

CHART . . . . . . . . . . . . . . . . . . . . . . . . . .

17-13

DIAGNOSTIC TROUBLE CODE

PROCEDURES . . . . . . . . . . . . . . . . . . .

17-14

SYMPTOM CHART . . . . . . . . . . . . . . . .

17-38

SYMPTOM PROCEDURES . . . . . . . . . .

17-38

DATA LIST REFERENCE TABLE . . . . .

17-59

ECM TERMINAL VOLTAGE REFERENCE

CHART FOR CRUISE CONTROL SYSTEM
OPERATION . . . . . . . . . . . . . . . . . . . . .

17-60

SPECIAL TOOLS . . . . . . . . . . . . . .

17-63

ON-VEHICLE SERVICE . . . . . . . . .

17-65

CRUISE CONTROL SWITCH CHECK. .

17-65

CRUISE CONTROL SYSTEM COMPONENT

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

17-67

AUTO-CRUISE CONTROL SWITCH . . .

17-69

REMOVAL AND INSTALLATION. . . . . .

17-69

Continued on next page

17-2

EMISSION CONTROL

MFI - T/C. . . . . . . . . . . . . . . . . . . . . . .

17-69

GENERAL INFORMATION . . . . . .

17-69

SERVICE SPECIFICATIONS. . . . .

17-69

DIAGNOSIS . . . . . . . . . . . . . . . . . .

17-69

SPECIAL TOOLS. . . . . . . . . . . . . .

17-69

VACUUM HOSES . . . . . . . . . . . . .

17-70

VACUUM HOSE ROUTING. . . . . . . . . .

17-70

VACUUM CIRCUIT DIAGRAM . . . . . . .

17-71

VACUUM HOSE INSTALLATION . . . . .

17-72

VACUUM HOSE CHECK. . . . . . . . . . . .

17-72

POSITIVE CRANKCASE

VENTILATION SYSTEM . . . . . . . .

17-72

GENERAL INFORMATION (POSITIVE
CRANKCASE VENTILATION

SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . .

17-72

COMPONENT LOCATION . . . . . . . . . .

17-73

POSITIVE CRANKCASE VENTILATION

(PCV) SYSTEM CHECK . . . . . . . . . . . .

17-73

POSITIVE CRANKCASE VENTILATION

(PCV) SYSTEM CHECK . . . . . . . . . . . .

17-73

EVAPORATIVE EMISSION

CONTROL SYSTEM. . . . . . . . . . . .

17-74

GENERAL INFORMATION (EVAPORATIVE
EMISSION SYSTEM) . . . . . . . . . . . . . . .

17-74

COMPONENT LOCATION. . . . . . . . . . .

17-76

PURGE CONTROL SYSTEM CHECK

(PURGE FLOW CHECK) . . . . . . . . . . . .

17-76

EVAPORATIVE EMISSION PURGE

SOLENOID CHECK . . . . . . . . . . . . . . . .

17-77

MASS AIRFLOW SENSOR CHECK . . .

17-78

No. 1 INTAKE AIR TEMPERATURE

SENSOR CHECK. . . . . . . . . . . . . . . . . .

17-78

BAROMETRIC PRESSURE SENSOR

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

17-78

ENGINE COOLANT TEMPERATURE

SENSOR CHECK. . . . . . . . . . . . . . . . . .

17-78

THROTTLE POSITION SENSOR

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

17-78

CRANKSHAFT POSITION SENSOR

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

17-78

EVAPORATIVE EMISSION CANISTER

AND FUEL TANK PRESSURE RELIEF
VALVE . . . . . . . . . . . . . . . . . . . . . .

17-79

REMOVAL AND INSTALLATION . . . . . . . .

17-79

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

17-80

CATALYTIC CONVERTER . . . . . . . . . . . . .

17-81

REMOVAL AND INSTALLATION . . . . . . . .

17-81

ENGINE CONTROL

TSB Revision

ENGINE AND EMISSION CONTROL

17-3

ENGINE CONTROL

GENERAL INFORMATION

M1171000100921

For the accelerator system, an electronic throttle
valve control system is utilized, eliminating the accel-
erator cable.

CONSTRUCTION DIAGRAM

AC613376AB

Accelerator pedal assembly
[Built-in accelerator pedal position
sensor (APS)]

Resin arm

Aluminum pedal pad

ENGINE CONTROL SYSTEM DIAGNOSIS

INTRODUCTION

M1171002000351

If there is a malfunction in the engine control system,
the accelerator pedal or throttle body may be faulty.

TROUBLESHOOTING STRATEGY

M1171002100381

Use these steps to plan your diagnostic strategy.
If you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find an
engine control system fault.
1. Gather information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify that the malfunction is eliminated.

SYMPTOM CHART

M1171002200429

Symptom

Inspection procedure

Reference page

Throttle valve will not fully open or close

1

P.17-4

Accelerator pedal operation not smooth (over
acceleration)

2

P.17-5

ENGINE CONTROL

TSB Revision

ENGINE AND EMISSION CONTROL

17-4

SYMPTOM PROCEDURES

Inspection Procedure 1: Throttle Valve will not Fully Open or Close

.

COMMENT

The throttle body or accelerator pedal position sen-
sor (APP sensor) is suspected.

.

TROUBLESHOOTING HINTS (THE MOST
LIKELY CAUSES FOR THIS CASE:)

• Malfunction of the throttle body.

• Malfunction of the APP sensor.

• Malfunction of the engine control module (ECM).

DIAGNOSIS

Required Special Tools:

• MB991958: Scan Tool (M.U.T.-III Sub Assembly)

• MB991824: Vehicle Communication Interface (V.C.I.)

• MB991827: M.U.T.-III USB Cable

• MB991910: M.U.T.-III Main Harness A

STEP 1. Using scan tool MB991958, read the MFI system
diagnostic trouble code (DTC).

AC608435

Data link connector

MB991827

MB991824

MB991910

AB

CAUTION

To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Ensure that the ignition switch is at the "LOCK" (OFF)

position.

(2) Start up the personal computer.
(3) Connect special tool MB991827 to special tool MB991824

and the personal computer.

(4) Connect special tool MB991910 to special tool MB991824.
(5) Connect special tool MB991910 to the data link connector.
(6) Turn the power switch of special tool MB991824 to the "ON"

position.
NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator light will be illuminated in a green
color.

(7) Start the M.U.T.-III system on the personal computer.
(8) Turn the ignition switch to the "ON" position.
(9) Check for MFI system DTC. (Refer to GROUP 13A, MFI

Diagnosis, Diagnostic Function

− How to Read and Erase

Diagnostic Trouble Codes

P.13A-9

).

(10)Turn the ignition switch to the "LOCK" (OFF) position, and

then remove scan tool MB991958 in the reverse order of
installation.

Q: Is any DTC set?

YES : Repair MFI system. (Refer to GROUP 13A, MFI

Diagnosis

− Diagnostic Trouble Code Chart

P.13A-44

). Then go to Step 2.

NO : Go to Step 2.

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