Mitsubishi Evolution X. Manual — part 207
CRANKSHAFT AND CYLINDER BLOCK
TSB Revision
ENGINE OVERHAUL
11B-75
>>E<< CRANKSHAFT BEARING CAP /
CRANKSHAFT BEARING CAP BOLT
INSTALLATION
AK702195AD
Timing chain side
10
11
12
15
16
19
20
13
14
5
6
9
1
2
3
4
7
8
17
18
10
11
12
15
16
19
20
13
14
5
6
9
1
2
3
4
7
8
17
18
1. Install the crankshaft bearing cap with reference to the
identification mark as illustrated.
AK702196
77 mm
(3.03 in)
46 mm
(1.81 in)
AC
44 mm
(1.73 in)
23 mm
(0.91 in)
<M10>
<M8>
A
B
A
B
2. Before using the crankshaft bearing cap bolt again, carry out
the check according to the following procedure:
(1) Measure the 2 points on the outside diameter of thread
as shown in the illustration.
(2) When the difference between the measured outside
diameters is beyond the limit value, replace the
crankshaft bearing cap bolt.
Limit value
M10: 0.15 mm (0.006 inch)
M8: 0.10 mm (0.004 inch)
3. Apply engine oil to the threaded portion and seat surface of
the bolt.
4. Tighten crankshaft bearing cap bolts to the specified torque
according to the tightening order.
Specified torque
M10: 37.2
± 2.0 N⋅ m (27 ± 1 ft-lb)
M8: 9.0
± 2.0 N⋅ m (80 ± 17 in-lb)
AK703290
90˚
AC
Paint mark
Paint mark
5. Make a paint mark on the head of each bolt.
6. Make a paint mark on the bearing cap 90
° from the paint
mark made on the bolt, in the direction of tightening the bolt.
CAUTION
• When the tightening angle is smaller than the specified
tightening angle, the appropriate tightening capacity
cannot be secured.
• When the tightening angle is larger than the specified
tightening angle, remove the bolt to start from the
beginning again according to the procedure.
7. Turn each bolt 90
° in the tightening sequence specified in
step 1, and make sure that the paint marks on the bolt and
cap are aligned.
AK503375
CRANKSHAFT AND CYLINDER BLOCK
TSB Revision
ENGINE OVERHAUL
11B-76
8. Check end play of the crankshaft after installing the
crankshaft bearing cap. If the end play exceeds the limit,
replace the thrust bearing.
Standard value: 0.05
− 0.25 mm (0.002 − 0.010 inch)
Limit: 0.4 mm (0.02 inch)
INSPECTION
M1113008801767
.
CRANKSHAFT OIL CLEARANCE (PLASTIGAGE
METHOD)
Oil clearance can be easily measured by using a "plastigage."
When using a "plastigage," perform measurement in the follow-
ing procedure.
1. Fully wipe oil off the outside diameter of the crankshaft and
inside diameter of the bearing.
2. Assemble the crankshaft.
AK703296AC
Plastigage
3. Place a plastigage in length equal to the bearing width on
the journal shaft straight in alignment with the shaft center.
4. Carefully install the bearing cap and tighten the bolt
according to the main point of installation >>B<<.
5. Remove the bolt, and then carefully remove the crankshaft
bearing cap.
AK703297
6. Measure the crushed plastigage width (area most widely
crushed) using a scale printed on the plastigage bag.
Standard value:
No. 1, 2, 4, 5: 0.039
− 0.065 mm (0.0015 − 0.0026 inch)
No. 3: 0.051
− 0.077 mm (0.0020 − 0.0030 inch)
Limit: 0.10 mm (0.004 inch)
.
CRANKSHAFT AND CYLINDER BLOCK
TSB Revision
ENGINE OVERHAUL
11B-77
CYLINDER BLOCK
1. Visually check the cylinder block for scratch, rust and
corrosion. Use a flaw detecting agent to check for cracks. If
it is found faulty, repair or replace it.
AK502746
2. Measure distortion on the top surface of the cylinder block
using a straight edge and thickness gauge.
If distortion exceeds the limit, grind and repair it.
A gasket or the like must not be adhered to the top surface
of the cylinder block during measurement.
Distortion on bottom
Standard value: Within 0.05 mm (0.002 inch)
Limit: 0.2 mm (0.01 inch)
Grinding limit: 0.2 mm (0.01 inch)
3. Check the cylinder bore for scoring or seizure. If faulty,
correct (boring) or replace.
AK703729AC
45 mm
(1.78 in)
12 mm
(0.47 in)
100 mm
(3.94 in)
4. Measure the bore and cylindricity of the cylinder using a
cylinder gauge.
If the cylinder is excessively worn, repair the cylinder and
replace the piston and piston rings.
Measuring points are as shown in the illustration.
Standard value
Cylinder bore: 86 mm (3.4 inches)
Cylindricity: 0.010 mm or less (0.0004 inch)
.
BORING CYLINDERS
AK703827AB
12 mm (0.5 in)
1. Oversize pistons should be based on the largest bore
cylinder.
Size
Size mark
0.25 mm (0.010 inch)
oversize
25
NOTE: The size mark is stamped on the piston top.
2. In case of 0.25 mm (0.010 inch) oversized piston, a hole
shall be bored through the cylinder block so that the
clearance can have the standard value. The standard
measuring point for the outside piston diameter is at shown
in the illustration.
3. Based on the measured piston outside diameter (O.D.),
calculate the boring finish dimension.
Boring finish dimension = Piston O.D. + 0.03
− 0.05 mm
(0.001
− 0.002 inch) <Clearance between piston O.D.
and cylinder>
− 0.02 mm (0.001 inch) <honing margin>
4. Bore each cylinders to the calculated boring finish
dimension.
CRANKSHAFT AND CYLINDER BLOCK
TSB Revision
ENGINE OVERHAUL
11B-78
CAUTION
To prevent distortion caused by heat increased during bor-
ing, bore the cylinders in the following order: No.2, No.1,
No.3.
5. Hone the cylinders to the final finish dimension (piston O.D.
+ piston-to-cylinder clearance).
6. Check the clearance between the pistons and cylinders.
Standard value: 0.03
− 0.05 mm (0.001 − 0.002 inch)
NOTE: When boring cylinders, finish all of four cylinders to
the same oversize. Do not bore only one cylinder to an over-
size.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст