Mitsubishi Evolution X. Manual — part 335

CHARGE AIR COOLER

TSB Revision

INTAKE AND EXHAUST

15-15

CHARGE AIR COOLER

REMOVAL AND INSTALLATION

M1151002400410

AC709089

1

AB

2

3

4

5

6

7

8

9

10

11

14

12

13

13

6.0 ± 1.0 N·m
54 ± 8 in-lb

20 ± 5 N·m
15 ± 3 ft-lb

9.5 ± 3.5 N·m
85 ± 30 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

9.5 ± 3.5 N·m
85 ± 30 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

9.5 ± 3.5 N·m
85 ± 30 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

6.0 ± 1.0 N·m
54 ± 8 in-lb

9.5 ± 3.5 N·m
85 ± 30 in-lb

Removal steps

1.

Turbocharger by-pass valve
vacuum hose connection

2.

Turbocharger by-pass valve

3.

Charge air cooler intake hose A

4.

Charge air cooler intake pipe A

5.

Charge air cooler intake hose B

•

Air cleaner body (Refer to

P.15-10

)

6.

Turbocharger by-pass valve hose

7.

Charge air cooler outlet hose E

•

Headlight support panel cover
(Refer to GROUP 51, Front
Bumper and Radiator Grille
Assembly

P.51-16

)

8.

Charge air cooler intake pipe B

9.

Charge air cooler intake hose D

•

Front bumper and radiator grille
assembly (Refer to GROUP 51,
Front Bumper and Radiator Grille
Assembly

P.51-16

)

10. Charge air cooler outlet pipe C
11. Charge air cooler outlet hose C
12. Charge air cooler hanger bracket

(LH)

13. Charge air cooler hanger
14. Charge air cooler assembly

Removal steps (Continued)

EXHAUST MANIFOLD AND TURBOCHARGER

TSB Revision

INTAKE AND EXHAUST

15-16

EXHAUST MANIFOLD AND TURBOCHARGER

REMOVAL AND INSTALLATION

M1151008900576

Pre-removal operation
• Engine Room Under Cover Front A, B, Engine Room

Under Cover Center and Engine Room Side Cover (RH)

Removal (Refer to GROUP 51, Under Cover

P.51-16

).

• Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service

− Engine Coolant Replacement

P.14-17

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle Ser-

vice

− Engine Oil Replacement

P.12-5

).

• Engine Upper Cover Removal (Refer to GROUP 16, Igni-

tion System

− Ignition Coil

P.16-39

).

• Charge Air Cooler Intake Hose A and Charge Air Cooler

Intake Pipe A Removal (Refer to

P.15-15

).

• Air Cleaner Assembly and Air Cleaner Intake Hose

Removal (Refer to

P.15-10

).

• Front Exhaust Pipe Removal (Refer to

P.15-24

).

• Strut Tower Bar Removal (Refer to GROUP 42A, Strut

Tower Bar

P.42A-15

).

• Cowl Top Panel Removal (Refer to GROUP 42A, Loose

Panel

P.42A-15

).

Post-installation operation
• Cowl Top Panel Installation (Refer to GROUP 42A, Loose

Panel

P.42A-15

).

• Strut Tower Bar Installation (Refer to GROUP 42A, Strut

Tower Bar

P.42A-15

).

• Front Exhaust Pipe Installation (Refer to

P.15-24

).

• Charge Air Cooler Intake Hose A and Charge Air Cooler

Intake Pipe A Installation (Refer to

P.15-15

).

• Air Cleaner Assembly and Air Cleaner Intake Hose Instal-

lation (Refer to

P.15-10

).

• Engine Oil Refilling (Refer to GROUP 12, On-vehicle Ser-

vice

− Engine Oil Replacement

P.12-5

).

• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle

Service

− Engine Coolant Replacement

P.14-17

).

• Engine Upper Cover Removal (Refer to GROUP 16, Igni-

tion System

− Ignition Coil

P.16-39

).

• Engine Room Under Cover Front A, B, Engine Room

Under Cover Center and Engine Room Side Cover (RH)

Removal (Refer to GROUP 51, Under Cover

P.51-16

).

AC710567AB

10 ± 2 N·m
89 ± 17 in-lb

31

N

10 ± 2 N·m
89 ± 17 in-lb

7.0 ± 3.0 N·m
62 ± 26 in-lb

29 ± 2 N·m
22 ± 1 ft-lb

to

+65˚ ± 5˚

10 ± 2 N·m
89 ± 17 in-lb

25 ± 4 N·m
19 ± 2 ft-lb

51 ± 7 N·m
38 ± 5 ft-lb

64 ± 5 N·m
48 ± 3 ft-lb

49 ± 5 N·m
37 ± 3 ft-lb

51 ± 7 N·m
38 ± 5 ft-lb

64 ± 5 N·m
48 ± 3 ft-lb

25 ± 4 N·m
19 ± 2 ft-lb

9.5 ± 2.5 N·m
85 ± 22 in-lb

9.0 ± 1.0 N·m
80 ± 8 in-lb

17 ± 2 N·m
13 ± 1 ft-lb

25 ± 4 N·m
19 ± 3 ft-lb

51 ± 7 N·m
38 ± 5 ft-lb

64 ± 5 N·m
48 ± 3 ft-lb

28 ± 1 N·m
21 ± 1 ft-lb

9.5 ± 1.5 N·m
85 ± 13 in-lb

42 ± 7 N·m
31 ± 5 ft-lb

10 ± 2 N·m
89 ± 17 in-lb

5.0 ± 2.0 N·m
45 ± 17 in-lb

5.0 ± 2.0 N·m
45 ± 17 in-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

25 ± 4 N·m
19 ± 2 ft-lb

1

2

3

4

5

N

6

7

8

N

9

10

11

N

12

13

14

16

15

17

18

22

23

N

19

20

21

24

25

26

N

27

28

N

(Engine oil)

29

29

30

32

33

34

N

12 ± 1 N·m
107 ± 8 in-lb

EXHAUST MANIFOLD AND TURBOCHARGER

TSB Revision

INTAKE AND EXHAUST

15-17

Removal steps

1.

Dash panel heat protector

2.

Exhaust manifold cover

3.

Emission vacuum control hose
connection

4.

Turbocharger air outlet fitting

Removal steps (Continued)

EXHAUST MANIFOLD AND TURBOCHARGER

TSB Revision

INTAKE AND EXHAUST

15-18

5.

Turbocharger air outlet fitting
gasket

<<A>>

>>

F

<<

6.

Turbocharger compressor
bracket

7.

Turbocharger air inlet fitting

8.

Turbocharger air inlet fitting
gasket

9.

Turbocharger water feed hose

10. Turbocharger water feed pipe
11. Gasket
12. Turbocharger water return hose

>>

E

<<

13. Turbocharger exhaust outlet

fitting bracket

14. Transfer heat protector
15. Drive shaft heat protector
16. Steering gear and linkage heat

protector

17. Turbocharger protector A
18. Turbocharger protector B
19. Emission vacuum control hose

connection

20. Turbocharger pin

<<

B

>>

21. Waste gate actuator
22. Turbocharger exhaust outlet

fitting

23. Turbocharger exhaust outlet

fitting gasket

>>

C

<<

24. Turbocharger bracket and

turbocharger assembly coupling
bolt

25. Turbocharger oil feed tube

connection

26. Gasket
27. Turbocharger oil return tube

connection

28. O-ring

>>

D

<<

29. Exhaust manifold and

turbocharger assembly coupling
bolt and nut

30. Exhaust manifold
31. Exhaust manifold gasket
32. Turbocharger gasket
33. Turbocharger assembly
•

Transfer assembly (Refer to
GROUP 22A, Transfer Assembly

P.22A-125

<M/T>), (Refer to

GROUP 22C, Transfer Assembly

P.22C-339

<TC-SST>)

>>

C

<<

34. Turbocharger bracket

Removal steps (Continued)