Mitsubishi Evolution X. Manual — part 830
FRONT BUMPER ASSEMBLY AND RADIATOR GRILLE
TSB Revision
EXTERIOR
51-3
FRONT BUMPER ASSEMBLY AND RADIATOR GRILLE
REMOVAL AND INSTALLATION
M1511025400330
Pre-removal and post-installation operation
• Engine room under cover front A and engine room under
cover center removal and installation (Refer to
.)
• Air cleaner intake duct removal and installation (Refer to
GROUP 15, Air cleaner
AC708707
1
AB
A
A
B
B
2
4
3
7
6
1
3
3
4
Section A – A
Section B – B
Screw
Boss
: Bosses (triangle marks indicating the boss locations are inscribed on the top surface)
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
5
5
5.0 ± 2.0 N·m
45 ± 17 in-lb
5.0 ± 2.0 N·m
45 ± 17 in-lb
4.5 ± 1.5 N·m
40 ± 13 in-lb
Removal steps
1. Headlight support panel cover
2. Front bumper harness connector
connection
3. Front bumper and radiator grille
assembly
4. Front bumper side bracket
• Horn (Refer to GROUP 54A, Horn
• Ambient temperature sensor (Refer to
GROUP 55, Ambient temperature
sensor
5. Front bumper core
6. Front bumper reinforcement
7. Front bumper air guide center duct
Removal steps (Continued)
FRONT BUMPER ASSEMBLY AND RADIATOR GRILLE
TSB Revision
EXTERIOR
51-4
DISASSEMBLY AND ASSEMBLY
M1511025500241
AC709151
16
19
15
16
17
10
11
13
12
9
1
2
4
18
14
5
5
AB
N
7
6
5
8
N
3
N
Adhesive tape: Double-sided
tape, 0.6 mm (0.02 in)
thickness
1.2 ± 0.7 N·m
11 ± 6 in-lb
Disassembly steps
1.
Front bumper grille cover A
2.
Front bumper net A
3.
Front bumper grille cover B
4.
Front bumper net B
<<A>> >>A<<
5.
Rivet
6.
Front bumper reinforcement
7.
Front bumper support
8.
Front bumper bracket
9.
Front fog light harness
10.
Front fog light bracket
11.
Front fog light assembly
12.
Front bumper net C
13.
Front bumper garnish
14.
Hood weather strip front
15.
Radiator grille
16.
Front three-diamond mark
17.
Front bumper cover
18.
Air dam skirt panel
19.
Front bumper face
Disassembly steps (Continued)
FRONT BUMPER ASSEMBLY AND RADIATOR GRILLE
TSB Revision
EXTERIOR
51-5
DISASSEMBLY SERVICE POINT
.
<<A>> RIVETS REMOVAL
Use a drill [(
φ 4.0 mm(0.16 in)] to make a hole in the rivet to
break it, and remove the rivet.
ASSEMBLY SERVICE POINT
.
>>A<< RIVETS INSTALLATION
Use a rivet tool to connect the parts with rivets by the following
procedures.
1. Insert the rivet into a corresponding location.
2. Set the rivet tool at a section A of rivet.
3. While pushing the flange surface of the rivet onto parts to be
fixed with the rivet tool, press the handle of the tool.
4. Thin part of section A of the rivet will be cut off and the parts
is fixed in position.
AC303663AD
Rivet
Drill
Bracket
AC205918
AE
1
2
3
4
Section A
Flange
Rivet
Rivet
Fixing parts
Rivet tool
Rivet tool
Front bumper
face
Front bumper face
REAR BUMPER ASSEMBLY
TSB Revision
EXTERIOR
51-6
REAR BUMPER ASSEMBLY
REMOVAL AND INSTALLATION
M1511001901680
Pre-removal and post-installation operation
• Rear splash shield removal and installation (Refer to
GROUP 42A
−Splash shield
• Rear combination light removal and installation (Refer to
GROUP 54A
−Rear combination light
AC708933 AC
8
7
8
9
1
A
B
2
5
5
3
8
6
6
11
12
9
7
4
N
N
A
Section A – A
Section B – B
Claw
: Claw positions
Screw
Boss
Boss
Screw
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
10
<Vehicles for USA>
5
N
14
5.0 ± 2.0 N·m
45 ± 17 in-lb
1.2 ± 0.7 N·m
11 ± 6 in-lb
0.7 ± 0.1 N·m
6 ± 1 in-lb
13
B
Removal steps
1. Rear bumper assembly
2. Rear bumper extension
3. License plate bracket
4. Rear bumper cover
<<A>> >>A<<
5. Rivet
6. Rear bumper garnish side bracket
7. Reflector
8. Rear bumper face
9. Rear bumper side bracket
10. Rear bumper core lower
11. Rear floor harness
12. Rear bumper reinforcement
13. License plate light assembly
14. Grommet
Removal steps (Continued)
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