Mitsubishi Evolution X. Manual — part 855
DRIVESHAFT ASSEMBLY
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FRONT AXLE
26-21
LUBRICATION POINTS
AC705977
AC505593
AB
The drive shaft joint uses special
grease, do not mix old and new or
different types of grease.
The drive shaft joint uses special
grease, do not mix old and new or
different types of grease.
Grease: Repair kit grease
amount: 105 – 10 g (3.7 – 0.3 oz)
Grease: Repair kit grease
amount: 120 – 10 g (4.2 – 0.3 oz)
CAUTION
CAUTION
DISASSEMBLY SERVICE POINTS
.
<<A>> ETJ CASE REMOVAL
CAUTION
Never disassemble the spider assembly.
.
<<B>> ETJ BOOT REMOVAL
1. Wipe off the grease on the shaft spline.
2. When reusing the ETJ boot, wrap plastic tape around the
shaft spline to avoid damaging the boot.
ASSEMBLY SERVICE POINTS
.
>>A<< ETJ BOOT INSTALLATION
Apply a tape to the shaft spline area. Then incorporate the ETJ
boot.
.
DRIVESHAFT ASSEMBLY
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FRONT AXLE
26-22
>>B<< SPIDER ASSEMBLY/ETJ CASE
INSTALLATION
CAUTION
• The driveshaft joint use special grease. Do not mix old
and new or different types of grease.
• If the spider assembly has been cleaned, take special
care to apply the specified grease.
1. Apply the specified grease furnished in the repair kit to the
spider assembly between the spider axle and the roller.
Specified grease: Repair kit grease
AC102654AC
Chamfered side
2. Install the spider assembly to the shaft from the direction of
the spline chamfered side.
AC102656 AB
3. After applying the specified grease to the ETJ case, insert
the driveshaft and apply grease one more time.
Specified grease: Repair kit grease
Amount to use: 120
± 10 g (4.2 ± 0.3 ounce)
NOTE: When using the repair kit grease, fill the half of the
grease into the joint and the other half into the boot as a
guideline, and consume the grease completely.
.
>>C<< ETJ BOOT BAND (SMALL)/ETJ BOOT
BAND (LARGE) INSTALLATION
AC102657AB
A
Adjust the distance (A shown in the illustration) between the
boot bands to the standard value to adjust the air volume inside
the ETJ boot to the specified value, then be sure to tighten the
ETJ boot band (large) and ETJ boot band (small).
Standard value (A): 80
± 3 mm (3.14 ± 0.12 inches)
DRIVESHAFT ASSEMBLY
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FRONT AXLE
26-23
EBJ BOOT REPLACEMENT
M1261007500197
Required Special Tool:
MB991561:Boot Band Crimping Tool
AC505563 AB
1. Remove the boot bands (large and small).
NOTE: The boot bands cannot be re-used.
2. Remove the EBJ boot.
3. Wrap a plastic tape around the shaft spline, and assemble
the boot band and EBJ boot.
AC102659
4. Align the center groove on the EBJ boot small end with the
shaft groove.
AC102660
W
MB991561
AB
Stopper
Adjusting bolt
5. Turn the adjusting bolt on special tool MB991561 so that the
size of the opening (W) is at the standard value.
Standard value (W): 2.9 mm (0.11 inch)
• If it is larger than 2.9 mm (0.11 inch)
Tighten the adjusting bolt.
• If it is smaller than 2.9 mm (0.11 inch)
Loosen the adjusting bolt.
NOTE:
.
•
The value of W will change by approximately 0.7 mm
(0.03 inch) for each turn of the adjusting bolt.
•
AC102661AB
A
B
Boot
Boot band
(small)
Projection
The adjusting bolt should not be turned more than once.
6. Position the EBJ boot band (small) so that there is even
clearance at either end (A and B).
DRIVESHAFT ASSEMBLY
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FRONT AXLE
26-24
CAUTION
• Secure the driveshaft in an upright position and clamp
part of the boot band to be crimped securely in the jaws
of the special tool MB991561.
•
AC606919AB
MB991561
Crimp the boot band until special tool MB991561
touches the stopper.
7. Use special tool MB991561 to crimp the boot band (small).
AC606920
C
AF
8. Check that the crimping amount (C) of the boot band is at
the standard value.
Standard value (C): 2.4
− 2.8 mm (0.10 − 0.11 inch)
If the crimping amount is larger than 2.8 mm (0.11
inch)
Readjust the value of (W) in step 5 according to the
following formula, and then repeat the operation in
step 7.
W = 5.5 mm (0.22 inch)
− C
Example: If C = 2.9 mm (0.11 inch), then W = 2.6 mm
(0.10 inch)
If the crimping amount is smaller than 2.4 mm (0.10
inch)
Remove the EBJ boot band, readjust the value of
(W) in step 5 according to the following formula,
and then repeat the operations in steps 6 and 7
using a new EBJ boot band.
W = 5.5 mm (0.22 inch)
− C
Example: If C = 2.3 mm (0.09 inch), then W = 3.2
mm (0.13 inch)
9. Check that the boot band is not sticking out past the place
where it has been installed. If the boot band is sticking out,
remove it and then repeat steps 6 to 8, using a new boot
band.
CAUTION
• The driveshaft joint uses special grease. Do not mix old
and new or different types of grease.
10.Fill the inside of the boot with the specified amount of the
specified grease.
Specified grease: Repair kit grease
Amount to use: 105
± 10 g (3.7 ± 0.3 ounces)
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