Mitsubishi Evolution X. Manual — part 885
27-1
GROUP 27
REAR AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .
GENERAL SPECIFICATIONS . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
LUBRICANTS . . . . . . . . . . . . . . . . . .
SEALANT AND ADHESIVE. . . . . . . .
REAR AXLE DIAGNOSIS
<EXCEPT AYC>. . . . . . . . . . . . . . . . .
INTRODUCTION. . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . . . .
SYMPTOM CHART. . . . . . . . . . . . . . . . . . .
INSPECTION PROCEDURE FOR TROUBLE
SYMPTOMS . . . . . . . . . . . . . . . . . . . . . . . .
REAR AXLE DIAGNOSIS <AYC> . . .
STANDARD FLOW OF DIAGNOSTIC
TROUBLESHOOTING . . . . . . . . . . . . . . . .
DIAGNOSTIC FUNCTION . . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE CHART . .
INSPECTION PROCEDURE FOR
DIAGNOSIS CODE. . . . . . . . . . . . . . . . . . .
TROUBLE SYMPTOM CHART. . . . . . . . . .
INSPECTION PROCEDURE FOR TROUBLE
SYMPTOMS . . . . . . . . . . . . . . . . . . . . . . . .
DATA LIST REFERENCE TABLE . . . . . . .
ACTUATOR TEST REFERENCE TABLE. .
CHECK AT AWC-ECU . . . . . . . . . . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . .
REAR AXLE TOTAL BACKLASH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR OIL LEVEL CHECK . . . . . . . . . . . . .
GEAR OIL REPLACEMENT . . . . . . . . . . . .
FLUID LEVEL CHECK . . . . . . . . . . . . . . . .
AYC BLEEDING . . . . . . . . . . . . . . . . . . . . .
AYC OPERATION CHECK . . . . . . . . . . . . .
OIL PRESSURE CHECK . . . . . . . . . . . . . .
WHEEL BEARING END PLAY CHECK . . .
HUB BOLT REPLACEMENT. . . . . . . . . . . .
AYC DIFFERENTIAL CARRIER OIL SEAL
REPLACEMENT . . . . . . . . . . . . . . . . . . . . .
REAR AXLE HUB ASSEMBLY . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
KNUCKLE . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
DRIVESHAFT ASSEMBLY. . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
DISASSEMBLY AND ASSEMBLY . . . . . . .
EBJ BOOT REPLACEMENT . . . . . . . . . . . .
DIFFERENTIAL CARRIER
ASSEMBLY. . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
DISASSEMBLY AND REASSEMBLY . . . . .
HYDRAULIC UNIT . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
HYDRAULIC UNIT DISPOSAL . . . . . . . . . .
GENERAL INFORMATION
TSB Revision
REAR AXLE
27-2
GENERAL INFORMATION
M1271000100887
For the rear axle, the unit bearing (double row angu-
lar contact ball bearing) in which the hub and ball
bearing are incorporated has been adopted for the
rear wheel bearing, and the EBJ-ETJ type constant
velocity joint for the rear driveshaft.
There are the following features.
• The lightweight rear driveshaft and compact
EBJ-ETJ type constant velocity joint have been
equipped.
• The rear driveshaft spline diameter on the
wheel-side and differential-side (LH) has been
increased, improving torsional strength.
• The ABS magnetic encoder for wheel speed
detection has been integrated into the rear wheel
bearing, and the protector cover of magnetic
encoder for wheel speed detection has been
equipped to the driveshaft.
• The lead-free grease has been adopted for the
constant velocity joint.
• Hexavalent chromium has been eliminated from
the dust cover material and protector cover of
magnetic encoder for wheel speed detection.
• The AYC differential has been equipped.
NOTE:
.
EBJ (High Efficiency Compact Birfield Joint): the
lighter and smaller constant velocity joint com-
pared with the conventional BJ has been
achieved by adopting the eight small balls.
ETJ (High Efficiency Compact Tripod Joint): The
lighter and smaller constant velocity joint com-
pared with the conventional TJ has been
installed.
.
CONSTRUCTION DIAGRAM
AC706664
ETJ
EBJ
AB
AC608248
ETJ
AYC differential
Rear driveshaft
(LH)
Rear driveshaft
(RH)
Rear wheel bearing
Oil seal
Magnetic
encoder
Rear wheel
hub assembly
Magnetic encoder
protection cover
Rear
driveshaft
nut
Split pin
Rear wheel
hub assembly
GENERAL SPECIFICATIONS
TSB Revision
REAR AXLE
27-3
GENERAL SPECIFICATIONS
M1271000200204
Item
Specification
Rear axle
Rear wheel
bearing
Type
Unit bearing (double-row angular contact ball
bearing)
Rear driveshaft
Type
Outer
EBJ
Inner
ETJ
Shaft length* x
Shaft diameter
mm (in)
LH
434
× 25 (17.1 × 0.98)
RH
456
× 25 (18.0 × 0.98)
Differential
Reduction gear type
Hypoid gear
Reduction ratio
3.307
Number of teeth
Drive gear
43
Drive pinion
13
Bearings (Outside diameter
×
Inside diameter) mm (in)
Side
72
× 37 (2.8 × 1.5) <LH>, 92 × 67 (3.6 × 2.6) <RH>
Front
62
× 25 (2.4 × 1.0)
Rear
72
× 35 (2.8 × 1.4)
NOTE: *: Indicates the distance between the center
of each joint.
SERVICE SPECIFICATIONS
M1271000300999
Item
Standard value
Limit
Rear axle total backlash mm (in)
−
6 (0.2)
Wheel bearing end play mm (in)
−
0.05 (0.002)
Wheel bearing rotation starting torque N
⋅ m(in-lb)
−
1.4 (12.39)
ETJ boot assembly dimension mm (in)
80
± 3 (3.14 ±
0.12)
−
Hydraulic pressure of hydraulic unit (under forced activation) MPa
(psi)
0.9
− 1.1 (130 −
159)
−
LUBRICANTS
TSB Revision
REAR AXLE
27-4
LUBRICANTS
M1271000400617
Item
Specified lubricant
Quantity
AYC differential
Differential mechanism part MITSUBISHI Genuine
DIA QUEEN LSD gear
oil
0.55
± 0.02 dm
3
(0.58
± 0.02 qt)
Torque transfer mechanism
part
DIAMOND ATF SP III
0.55
− 0.60 dm
3
(0.58
− 0.63 qt)
Torque transfer mechanism
part oil seal lip
Vaseline
As required
EBJ joint
Repair kit grease
110
± 10 g (3.9 ± 0.3 oz)
ETJ joint
Repair kit grease
125
± 10 g (4.4 ± 0.3 oz)
SEALANT AND ADHESIVE
M1271000500540
Item
Specified sealant and adhesive
Vent plug
3M
™ AAD Part No.8672, 8679, 8678, 8661, 8663 or
equivalent
Cover (AYC differential)
REAR AXLE DIAGNOSIS <EXCEPT AYC>
INTRODUCTION
M1271004100287
Noise from the driveshaft or differential may be
caused by defects in the components.
TROUBLESHOOTING STRATEGY
M1271004200314
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
rear axle fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
SYMPTOM CHART
M1271004300377
Symptom
Inspection
procedure
Reference page
Driveshaft
Noise during wheel rotation
1
Differential
Oil leakage
8
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