Mitsubishi Evolution X. Manual — part 43
QUARTER INNER
TSB Revision
WELDED PANEL REPLACEMENT
3-42
NOTE ON REPAIR WORK
.
INSTALLATION
1. When installing the new quarter panel inner, machine the
body loose panel cushion (MR535301 or MR435765) as
shown and apply it to the body side to prevent the sound
dampening foam material from dropping when the material
is filled into the rear pillar in the next process.
2. When installing the new rear pillar reinforcement lower
parts, machine the body loose panel cushion (MR535301 or
MR435765) for replacement as shown and apply it to the
body side because the sound dampening foam material
cannot be filled into the rear pillar reinforcement lower.
AB601339
AB
A
A
Quarter panel inner
: Body loose panel cushion
Roof side rail
reinforcement rear
125 mm
(4.92 in)
70 mm
(2.75 in)
20 mm
(0.787 in)
AB601339
AB700899
AB
A
A
Quarter panel inner
: Body loose panel cushion
Rear pillar
reinforcement lower
20 mm
(0.787 in)
85 mm
(3.35 in)
40 mm
(1.57 in)
QUARTER INNER
TSB Revision
WELDED PANEL REPLACEMENT
3-43
3. Assemble the rear quarter panel inner, bolt and tape the
hole and flange with aluminum tape, then fill the hole with
sound dampening foam material as shown in the figure of
the instructions.
Sound dampening foam material: 3M
™ AAD ULTRA-
PRO Panel foam-Yellow
4. Wait 2 hours after filling the sound dampening foam material
to remove the bolt and aluminum tape, then melt the sound
dampening foam material with a soldering gun so a clip, etc.
can thoroughly be inserted in the hole filled with sound
dampening foam material.
AB601338
AB
AB100787
QUARTER INNER (PARTIAL REPLACEMENT)
TSB Revision
WELDED PANEL REPLACEMENT
3-44
QUARTER INNER (PARTIAL REPLACEMENT)
M4030000200127
NOTE:
.
•
Refer to the Quarter Outer Section on
for the welding points with the quarter outer.
•
Refer to the Quarter Inner Section on
for the welding points with the rear pillar reinforcement and
the rear pillar reinforcement lower.
AB700946
Spot welding
MIG plug welding
: indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AB
AB700972
C
A
B
REPAIR WELDS
A
B
C
AB
(With the rear wheel house
panel front lower outer removed)
Rear wheel house
panel front lower outer
(With the rear pillar reinforcement and the rear pillar reinforcement lower removed)
QUARTER INNER (PARTIAL REPLACEMENT)
TSB Revision
WELDED PANEL REPLACEMENT
3-45
NOTE ON REPAIR WORK
.
REMOVAL
1. Adhere tape along the wheel arch of the quarter inner panel
as shown in the figure of the instructions, use the tape as a
guide so about 20 mm (0.79 inch) of the flange remains,
then cut and remove.
.
INSTALLATION
1. For the new quarter panel inner parts, cut the wheel arch
end are so that it overlaps with the flange on the body-side.
2. Overlap, assemble and weld the quarter panel inner with the
body-side flange. Weld at a pitch of 40 mm (1.57 inches).
3. Weld the quarter panel inner then apply a body sealing in
the area shown in the figure of the instructions.
AB700987AB
Tape
AB700986 AB
AB700988
40 mm (1.57 in)
AB
AB700987
AC
Body sealing
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст