Mitsubishi Evolution X. Manual — part 41
ROOF
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WELDED PANEL REPLACEMENT
3-34
ROOF
M4030011001205
• Adhesive 1: Urethane body sealer
Brand: 3M
™ AAD Part No.08360 or equiv-
alent
• Adhesive 2: Epoxyayresin adhesive
Brand: 3M
™ AAD Part No.8115 or equiva-
lent
AB700285
AB
Spot welding
MIG plug welding
: indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
Rivet
AB700919AB
<Vehicles with sunroof (steel panel)>
<Vehicles without sunroof (aluminum panel)>
: Adhesive 1
: Adhesive 2
REPAIR WELDS
ROOF
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WELDED PANEL REPLACEMENT
3-35
NOTE ON REPAIR WORK <Vehicles without
sunroof (aluminum panel)>
.
REMOVAL
1. Grind the self piercing rivet foot with a belt sander [belt width
of 10 mm (0.39 inch)] or the like.
2. Remove the self piercing rivet by striking it up at the bottom
with a punch or the like to disconnect it from the side
structure.
.
INSTALLATION
1. Temporarily install the new roof panel to the body and drill
holes at riveting positions with a drill [5 mm (0.19 inch) in
diameter].
2. Remove the roof, remove burrs at the drilled holes, and
clean the body.
3. Apply structural adhesive to the body, and install the roof.
Adhesive: Epoxyayresin adhesive
Brand: 3M
™ AAD Part No.8115 or equivalent
4. Use the recommended tool to tighten the roof lid rivet by the
following procedure.
AB501298
Foot
Belt sander
Self piercing rivet
AC
Roof panel
AB501299
Self piercing rivet
Punch
AC
Roof panel
AB501393AB
Recommended tool
Rivet diameter 4.8 mm (0.18 in)
ROOF
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WELDED PANEL REPLACEMENT
3-36
(1) Insert the rivets into the roof.
(2) Mount the recommended tool on the A-section of the
rivet.
(3) Operate the tool's handle while pushing the flange
surface of the rivet by the recommended tool.
(4) Part A of the rivet is cut and the rivet is tightened.
5. After the adhesive is dried, remove the excessive residues
and apply body sealant to the whole rivets and the roof edge
in order to prevent water leakage.
AB302218
AC205918
AB501314
Recommended tool
Roof lid rivet
A
Flange
surface
Recommended tool
1
2
3
4
AC
Roof panel
AB501313
AB302189
AB302205
AC
A
A
Body sealing
Rivet
Roof panel
REAR FLOOR
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WELDED PANEL REPLACEMENT
3-37
REAR FLOOR
M4030010001053
NOTE: Refer to the Rear End Panel section on
for the welding points with the rear end panel.
AB700429
Spot welding
MIG plug welding
: indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AB
AB700939
AB
A
A
D
E
C
B
REPAIR WELDS
(With the rear floor removed)
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