Mitsubishi Evolution X. Manual — part 39
SIDE SILL
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WELDED PANEL REPLACEMENT
3-26
INSTALLATION
1. Remove the center pillar inner upper from the new center
inner pillar, and install the center inner pillar to the body.
2. Remove the side sill reinforcement outer front from the new
side sill reinforcement, and install the side sill reinforcement
to the body.
3. When installing the new front floor side sill outer, machine
the body loose panel cushion (MR535301 or MR435765) for
replacement as shown and apply it to the body side because
the sound dampening foam material cannot be filled into the
front pillar.
AB601249
AC
Center pillar
inner upper
AB601309AB
Side sill reinforcement outer front
AB700451
AD
A
A
: Body loose panel cushion
35 mm
(1.37 in)
30 mm
(1.18 in)
10 mm
(0.39 in)
80 mm
(3.14 in)
90 mm
(3.54 in)
110 mm
(4.33 in)
Front pillar reinforcement lower
Side outer
panel
SIDE SILL
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WELDED PANEL REPLACEMENT
3-27
4. When installing the new front floor side sill outer, machine
the body loose panel cushion (MR535301 or MR435765) for
replacement as shown and apply it to the body side because
the sound dampening foam material cannot be filled into the
center pillar.
5. Assemble the front floor side sill outer, bolt and tape the hole
and flange with aluminum tape, then fill the hole with sound
dampening foam material as shown in the figure of the
instructions.
Sound dampening foam material: 3M
™ AAD ULTRA-
PRO Panel foam-Yellow
AB601310
AB
A
Side outer
panel
: Body loose panel cushion
Center pillar
reinforcement
A
20 mm
(0.8 in)
35 mm
(1.4 in)
50 mm
(2.0 in)
50 mm
(2.0 in)
50 mm
(2.0 in)
75 mm
(3.0 in)
75 mm
(3.0 in)
40 mm
(1.6 in)
450 mm
(17.7 in)
AB601255
AB
A
A
Center pillar reinforcement
Side sill reinforcement
outer rear
: Sound dampening foam material
SIDE SILL
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WELDED PANEL REPLACEMENT
3-28
6. Wait 2 hours after filling the sound dampening foam material
to remove the bolt and aluminum tape, then melt the sound
dampening foam material with a soldering gun so a clip, etc.
can thoroughly be inserted in the hole filled with sound
dampening foam material.
AB100787
QUARTER OUTER
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WELDED PANEL REPLACEMENT
3-29
QUARTER OUTER
M4030008001090
AB700427
Spot welding
MIG plug welding
: indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
r
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AB
AB700483
A
E
D
AB
B
C
A
B
C
REPAIR WELDS
320 mm
(12.6 in)
35 mm
(1.38 in)
3 points on
left side only
Sound dampening
foam material
Sound dampening
foam material
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