Mitsubishi Evolution X. Manual — part 40

QUARTER OUTER

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WELDED PANEL REPLACEMENT

3-30

CAUTION

When repairing the area using sound dampening foam material do not use firing tools since the
sound dampening foam material may burn.

AB602342AD

D

E

QUARTER OUTER

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WELDED PANEL REPLACEMENT

3-31

NOTE ON REPAIR WORK

.

INSTALLATION

1. When installing the new quarter panel outer, machine the

body loose panel cushion (MR535301 or MR435765) for
replacement as shown and apply it to the body side because
the sound dampening foam material cannot be filled into the
rear pillar.

2. When installing the new quarter panel outer, machine the

body loose panel cushion (MR535301 or MR435765) for
replacement as shown and apply it to the body side because
the sound dampening foam material cannot be filled into the
wheel arch.

AB601738AB

: Body loose panel cushion

A

A

Side outer
panel

Roof side rail
reinforcement rear

40 mm

(1.57 in)

25 mm

(0.984 in)

185 mm

(7.28 in)

AB700900AC

A

A

: Body loose panel cushion

Side outer
panel

Quarter panel
extension
lower outer

Rear pillar
reinforcement lower

250 mm

(9.84 in)

30 mm

(1.18 in)

40 mm

(1.57 in)

QUARTER OUTER

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WELDED PANEL REPLACEMENT

3-32

3. When installing the new quarter panel outer, apply the body

sealant in advance to the areas as shown.

4. Partial replacement is possible depending on the range of

damage.

AB700619

Left side only

AB

: Body sealant

AB700356

: Cuttable range

AB

REAR END PANEL

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WELDED PANEL REPLACEMENT

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REAR END PANEL

M4030009000409

AB700428

Spot welding

MIG plug welding

: indicates two panels to be welded

: indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations

(Use access holes to apply liberally to butt-welded joints.)

( )

Symbol

Operation description

AB

AB601442

REPAIR WELDS

A

A

AB