Mitsubishi Outlander XL. Manual — part 177
REMOVAL SERVICE POINT
<<A>> SPARK PLUG REMOVAL
ZK6020390000
MB991398
Spark plug
Using special tool MB991398, removal the spark plug.
<<B>> FUEL HIGH PRESSURE TUBE REMOVAL
ZK6000470000
90°
Minus
driver
Quick connector
Retainer
1.
Insert a flathead screwdriver into the clearance between the
quick connector and the retainer.
2.
Rotate the flathead screwdriver 90 degrees, hold up the
retainer.
3.
Remove the fuel high-pressure tube.
INSTALLATION SERVICE POINTS
>>A<< INTAKE MANIFOLD INSTALLATION
ZK6020400000
Timing belt side
Right bank
Left bank
1.
Tighten the nuts on the right bank to 7.0 ± 1.0 N·m (62 ± 8 in-
lb).
2.
Tighten the nuts on the left bank to the specified torque.
Tightening torque: 22 ± 1 N·m (16 ± 1 ft-lb)
3.
Tighten the nuts on the right bank to the specified torque.
Tightening torque: 22 ± 1 N·m (16 ± 1 ft-lb)
4.
Tighten the nuts on the left bank and those on the right bank
again in that order.
Tightening torque: 22 ± 1 N·m (16 ± 1 ft-lb)
ENGINE OVERHAUL
11B-27
INTAKE MANIFOLD
>>B<< INJECTOR INSTALLATION
ZK602041
Fuel rail
0000
Injector
Use care not to let engine oil enter the fuel rail.
1.
Apply clean engine oil to the O-ring.
2.
Insert the injector into the fuel rail.
3.
Make sure the injector rotates smoothly. If not, remove the
injector to check the O-ring for damage, and replace the O-
ring if necessary. Then reinsert the injector and check that it
rotates smoothly.
>>C<< O-RING INSTALLATION
ZK5002860000
MB992106
O-ring
When inserting an O-ring into the injector on the injection nozzle
side, use special tool MB992106 to gradually expand the O-ring,
and fit it in place.
>>D<< INJECTOR SUPPORT INSTALLATION
ZK6020420000
1.
Make sure that the protrusion of the injector is at the center as
shown in the illustration.
ZK6020430000
Injector
support
2.
Securely assemble the injector to the injector groove and fuel
rail collar.
11B-28
ENGINE OVERHAUL
INTAKE MANIFOLD
>>E<< FUEL HIGH PRESSURE TUBE INSTALLATION
ZK6000480000
O-ring
Retainer
Pay attention that the o-ring of the quick connector has
neither scratches nor a fall.
1.
Insert the quick connector of the fuel high pressure tube into
the fuel rail.
2.
Fit the retainer of the fuel high-pressure tube in the direction
shown in the illustration.
NOTE:
Make sure the fuel high pressure tube is not pulled
out when pulled lightly.
NOTE:
Must confirm there is play of about 1 mm (0.04
inch) between quick connector and fuel rail.
>>F<< SPARK PLUGS INSTALLATION
ZK6020390000
MB991398
Spark plug
Using special tool MB991398, tighten the spark plug to the
specified torque.
Tightening torque: 18 ± 2 N·m (13 ± 1 ft-lb)
WATER HOSE AND PIPE
REMOVAL AND INSTALLATION
M11103000102USA0000010000
ENGINE OVERHAUL
11B-29
WATER HOSE AND PIPE
9
ZK600037
24
21
23
1
2
3
4
5
6
7
10
11
12
16
18
20
23 ± 6 N·m
17 ± 4 ft-lb
15
17
8
24 ± 3 N·m
18 ± 1 ft-lb
22
19
10 ± 2 N·m
89 ± 17 in-lb
11 ± 1 N·m
98 ± 8 in-lb
30 ± 9 N·m
22 ± 6 ft-lb
30 ± 3 N·m
22 ± 2 ft-lb
30 ± 3 N·m
22 ± 2 ft-lb
11 ± 1 N·m
98 ± 8 in-lb
23 ± 6 N·m
17 ± 4 ft-lb
13
14
23 ± 6 N·m
17 ± 4 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
0000
Removal steps
1.
WATER HOSE
2.
WATER HOSE
3.
WATER HOSE
4.
WATER HOSE
5.
WATER HOSE
>>G<<
6.
ENGINE COOLANT TEMPERATURE
SENSOR
7.
EXHAUST GAS RECIRCULATION VALVE
>>F<<
8.
EXHAUST GAS RECIRCULATION VALVE
GASKET
9.
OIL PIPE
10. WATER INLET FITTING
>>E<<
11. THERMOSTAT
12. THERMOSTAT HOUSING
13. THERMOSTAT HOUSING GASKET
Removal steps
>>D<<
14. THERMOSTAT HOUSING GASKET
>>C<<
15. O-RING
>>C<<
16. WATER PIPE
>>C<<
17. O-RING
>>B<<
18. ENGINE OIL CONTROL VALVE
19. O-RING
>>A<<
20. ENGINE OIL PRESSURE SWITCH
21. ENGINE
OIL
CONTROL
VALVE
HOUSING
22. ENGINE
OIL
CONTROL
VALVE
HOUSING GASKET
23. WATER PUMP
24. WATER PUMP GASKET
11B-30
ENGINE OVERHAUL
WATER HOSE AND PIPE
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