Mitsubishi Outlander XL. Manual — part 183
ZK500354AA00
Guide inside diameter
Stem diameter
Valve
guide
Measure the clearance between the valve guide and valve stem.
If it exceeds the limit, replace the valve guide or valve, or both.
Standard value:
Intake 0.020 - 0.047 mm (0.0008 - 0.0018 inch)
Exhaust 0.035 - 0.062 mm (0.0014 - 0.0024 inch)
Limit:
Intake 0.10 mm (0.003 inch)
Exhaust 0.15 mm (0.005 inch)
VALVE GUIDE REPLACEMENT PROCEDURE
1.
Using a press, remove the valve guide toward the cylinder
block.
Do not install a valve guide of the same size again.
2.
Rebore the valve guide hole of the cylinder head so that it fits
the press-fitted oversize valve guide.
Valve guide hole diameters
0.05 oversize: 11.050 - 11.068 mm (0.4351 - 0.4357
inch)
0.25 oversize: 11.250 - 11.268 mm (0.4430 - 0.4436
inch)
0.50 oversize: 11.500 - 11.518 mm (0.4528 - 0.4535
inch)
ZK602123 0000
Protrusion
3.
Press-fit the valve guide until it projects by the specified
amount.
Protrusion: 16.7 - 17.3 mm (0.66 - 0.68 inch)
NOTE:
When press-fitting the valve guide, work from the
cylinder head top surface.
NOTE:
Pay attention to the difference in length of the
valve guides. [Intake side: 45.5 mm (1.79 inches);
exhaust side: 52.5 mm (2.07 inches)]
NOTE:
After installing the valve guides, insert new
valves in them to check for smooth operation.
VALVE SEAT INSPECTION
M11103000909USA0000010000
ENGINE OVERHAUL
11B-51
CYLINDER HEAD AND VALVES
ZK6021240000
Valve seat
Contact width
Assemble the valve, then measure the contact width. If the
measurement exceeds the specified limit, replace the valve seat.
Standard value: 0.9 - 1.3 mm (0.36 - 0.51 inch)
VALVE SEAT REPLACEMENT PROCEDURE
ZK500349AA00
Cut
0.5 – 1.0 mm
(0.02 – 0.04 in)
0.5 – 1.0 mm
(0.02 – 0.04 in)
1.
Cut the valve seat from the inside to thin the wall thickness.
Then, remove the valve seat.
ZK500350AA00
Oversize hole
diameter
Valve seat
height
2.
Rebore the valve seat hole in the cylinder head to a selected
oversize valve seat diameter.
Intake seat ring hole diameters
0.3 oversize:
36.30 - 36.33 mm (1.4292 - 1.4301 inches)
Exhaust seat ring hole diameters
0.3 oversize:
32.30 - 32.33 mm (1.2717 - 1.2726 inches)
3.
Before fitting the valve seat, either heat the cylinder head up
to approximately 250°C (482°F) or cool the valve seat in liquid
nitrogen, to prevent the cylinder head bore from galling.
4.
Using a valve seat cutter, correct the valve seat to the
specified width and angle.
See "VALVE SEAT RECONDITIONING PROCEDURE" on
the previous page.
11B-52
ENGINE OVERHAUL
CYLINDER HEAD AND VALVES
VALVE SEAT RECONDITIONING PROCEDURE
ZK602125
0.9
–
1.3 mm
(0.36
–
0.51 in)
44°
65°
30°
30°
44°
65°
AA00
1.
Before correcting the valve seat, check for clearance between
the valve guide and valve and, if necessary, replace the valve
guide.
2.
Using the seat grinder, correct to obtain the specified seat
width and angle.
3.
After correcting the valve seat, lap the valve and valve seat
using lapping compound. Then, check the valve stem
projection.
OIL PAN AND OIL PUMP
REMOVAL AND INSTALLATION
M11103000081USA0000010000
ENGINE OVERHAUL
11B-53
OIL PAN AND OIL PUMP
ZK600033
10 ± 2 N·m
89 ± 17 in-lb
10 ± 2 N·m
89 ± 17 in-lb
10 ± 2 N·m
89 ± 17 in-lb
10 ± 2 N·m
89 ± 17 in-lb
23 ± 6 N·m
17 ± 4 ft-lb
6
2
1
8
10
16
11
9
7
23 ± 6 N·m
17 ± 4 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
39 ± 5 N·m
29 ± 3 ft-lb
17
4
3
18
20
AA01
12
13
24 ± 2 N·m
18 ± 1 ft-lb
→
+60°
Apply engine oil to
all moving parts
before installation.
23 ± 6 N·m
17 ± 4 ft-lb
19
10 ± 2 N·m
89 ± 17 in-lb
5
14
15
23 ± 6 N·m
17 ± 4 ft-lb
Removal steps
1.
DRAIN PLUG
>>J<<
2.
DRAIN PLUG GASKET
>>I<<
3.
OIL FILTER
>>H<<
4.
OIL FILTER COVER
5.
HEAT PROTECTOR
>>G<<
6.
ENGINE OIL PRESSURE SWITCH
<<A>>
>>F<<
7.
OIL PAN, LOWER
8.
OIL PAN COVER
<<B>>
>>E<<
9.
OIL PAN, UPPER
10. OIL SCREEN
>>D<<
11. OIL SCREEN GASKET
Removal steps
>>C<<
12. BEARING CAP BOLT
>>C<<
13. BEAM
>>C<<
14. RIGHT PLATE
>>C<<
15. LEFT PLATE
>>B<<
16. CRANKSHAFT FRONT OIL SEAL
>>A<<
17. OIL PUMP CASE
18. O-RING
19. O-RING
20 O-RING
11B-54
ENGINE OVERHAUL
OIL PAN AND OIL PUMP
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