Mitsubishi Outlander XL. Manual — part 184

Required Special Tools:

｠

MB991396: Oil Filter Wrench

｠

MB991614: Angle Gauge

｠

MD998382: Crankshaft Front Oil Seal Installer

｠

MD998727: Oil Pan FIPG Cutter

REMOVAL SERVICE POINTS

<<A>> OIL PAN LOWER REMOVAL

To prevent the sealed area from being damaged, carefully
insert the special tool.

ZK600062

MD998727

0000

Groove

Insert the special tool MD998727, into the groove shown in the
illustration. Strike and slide it and then cut the liquid gasket.

<<B>> OIL PAN UPPER REMOVAL

ZK6020670000

Timing belt side

A

1.

Remove the bolts A shown in the illustration first.

2.

Remove all other bolts.

Do not use a scraper or special tool to remove the oil pan
upper.

ZK6020680000

0000

Bolt hole

3.

Thread the M10 × 1.25 pitch bolt into the illustrated bolt hole
to remove the oil pan upper.

ENGINE OVERHAUL

11B-55

OIL PAN AND OIL PUMP

INSTALLATION SERVICE POINTS

>>A<< OIL PUMP CASE INSTALLATION

Carefully work so that the rests of the liquid gasket cannot
enter to the oil passage or water passage.

1.

Remove the remaining liquid gasket on the oil pump case and
the cylinder block.

2.

Degrease and clean the plane where the liquid gasket is
applied and the both sides of the chamfered areas where the
liquid gasket collects.

3.

After degreasing and cleaning the plane and the both sides,
always spray compressed air into the oil passage and the
water passage. Check that the oil passage and the water
passage are free of foreign materials such as liquid gasket.

ZK6006660000

O-ring

4.

As shown in the illustration, apply a 2.0 ± 0.5 mm (0.08 ± 0.01
inch) diameter bead of sealant (Three bond 1227D
[MZ100792] or equivalent) to the area on the oil pump case.

5.

After checking that the o-ring is installed at three places, install
the oil pump case to the cylinder block.

6.

Tighten the oil pump case to the specified torque.

Tightening torque: 23 ± 6 N·m (17 ± 4 ft-lb)

>>B<< CRANKSHAFT OIL SEAL INSTALLATION

ZK6020700000

MD998382

Crankshaft

Oil seal

Using special tool MD998382, press-fit the oil seal into the oil
pump case.

11B-56

ENGINE OVERHAUL

OIL PAN AND OIL PUMP

>>C<< BEAM / BEARING CAP BOLT / RIGHT PLATE / LEFT
PLATE INSTALLATION

ZK604073 0000

Shank length

1.

Before installing the bearing cap bolt, check the bolt screw
head is not damaged. If the screw head extremely gets
damaged, replace it with a new bolt. The standard length of
the new bolt measured from under the head is as follows:

Standard value: 100.7 - 101.7 mm (3.97 - 4.00 inches)

ZK604039AA00

Timing belt side

Right plate

Left plate

When the beam is removed and installed, never loosen the
tightening bolts of the crankshaft bearing cap.

2.

Put the right and left plates on the crankshaft bearing,
Temporarily tighten bolt.

ZK604038AA00

Beam

3.

Put the beam on them, Temporarily tighten bolt.

ZK600660 0000

Timing belt side

5

1

4

2

6

8

7

3

4.

Tighten the beam bolts to the specified torque in the tightening
sequence shown.

Tightening torque: 24 ± 2 N·m (18 ± 1 ft-lb)

ENGINE OVERHAUL

11B-57

OIL PAN AND OIL PUMP

ZK602477AA00

MB991614

｠

If the bolt is turned less than 60 degrees, proper fastening
performance may not be achieved. Be sure to turn the bolt
exactly 60 degrees.

｠

If the bolt is overtightened, loosen the bolt completely and
then retighten it by repeating the tightening procedure
from step 1.

5.

Using the special tool MB991614, tighten the beam bolt (M9)
60 degrees in accordance with the tightening order.

ZK602480AA00

Timing belt side

5

1

4

2

6

8

7

3

6.

Tighten the plate bolts to the specified torque in the tightening
sequence shown.

Tightening torque: 23 ± 6 N·m (17 ± 4 ft-lb)

>>D<< OIL SCREEN GASKET INSTALLATION

ZK6006620000

Tab

Install the oil screen gasket so that the tab is positioned as shown
in the illustration.

>>E<< OIL PAN UPPER INSTALLATION

1.

Clean the gasket surfaces of the oil pan upper and oil pan
lower.

ZK6006630000

A

When installing the upper oil pan, be sure not to expel the
sealant from the oil pan flange at portion A in the
illustration.

11B-58

ENGINE OVERHAUL

OIL PAN AND OIL PUMP