Mitsubishi Outlander XL. Manual — part 588

Rear roll stopper removal steps

7.

Flange nut

·

Transfer assembly <AWD> (Refer to
GROUP 23A, Transfer Assembly P.
23A-176).

Rear roll stopper removal steps

8.

Rear roll stopper

INSTALLATION SERVICE POINT

>>A<< FRONT ROLL STOPPER INSTALLATION

ZC6020100000

Hole

Front of vehicle

Front roll stopper

Install the front roll stopper so that the hole faces toward the
vehicle front.

CROSSMEMBER

REMOVAL AND INSTALLATION

M13201000906USA0000010000

｠

Before removing the steering wheel and air bag
module assembly, always refer to GROUP 52B,
Service Precautions ( P.52B-28), Air Bag
Module and Clock Spring ( P.52B-329). Also, set
the front wheels so that they are facing straight
forward, and remove the ignition key. If you fail
to do this, the SRS clock spring will be
damaged, causing the SRS air bag to be
inoperative resulting in serious injury.

｠

As for vehicles with headlight automatic
levelling system, disconnect the front height
sensor from the lower arm before operation to
prevent damages to the front height sensor.
(Refer to GROUP 54Ac, Headlight Automatic
Leveling System - Height Sensor P.54Ac-179).

｠

*1: Indicates parts which should be initially
tightened, and then fully tightened with the
vehicle on the ground in the unladen condition.

｠

*2: Indicates parts are the bolts/nuts with
friction coefficient stabilizer. In removal, ensure
there is no damage, clean dust and soiling from
the bearing and thread surfaces, and tighten
them to the specified torque.

｠

After wheel alignment adjustment, carry out
calibration to make ASC-ECU learn the neutral
point of the steering wheel sensor (Refer to
GROUP 35C, On-vehicle Service - Steering
Wheel Sensor Calibration P.35C-192).

Pre-removal operation

｠

Front and Center Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler P.15-16).

｠

Centermember Removal (Refer to P.32-6).

｠

Steering Wheel Air Bag Module Assembly Removal (Refer to

GROUP 37, Steering Wheel P.37-20).

｠

Power steering fluid drain (Refer to GROUP 37, On-vehicle

Service - Fluid Replacement P.37-17).

Post-installation operation

｠

Centermember Installation (Refer to P.32-6).

｠

Front and Center Exhaust Pipe Installation (Refer to GROUP

15, Exhaust Pipe and Main Muffler P.15-16).

｠

Clock Spring Centering (Refer to GROUP 52B, Air Bag

Modules and Clock Spring P.52B-329).

｠

Steering Wheel Air Bag Module Assembly Installation (Refer

to GROUP 37, Steering Wheel P.37-20).

｠

Power Steering Fluid Refilling and Bleeding (Refer to GROUP

37, On-vehicle Service - Fluid Replacement P.37-17).

POWER PLANT MOUNT

32-7

CROSSMEMBER

｠

Using your fingers, press the ball joint dust cover to check for

a crack or damage.

｠

Steering wheel straight-ahead position check

｠

Front Wheel Alignment Check and Adjustment (Refer to

GROUP 33, On-vehicle Service - Front Wheel Alignment

Check and Adjustment P.33-7).

ZC600576

1

2

7

6

5

5

3

13

16

20

23

AA00

39 ± 6 N·m
29 ± 4 ft-lb

39 ± 6 N·m
29 ± 4 ft-lb

31 ± 4 N·m
23 ± 3 ft-lb

4

4

16

2

1, 2

57 ± 7 N·m
42 ± 5 ft-lb

8

9

N

12

15 ± 3 N·m
11 ± 2 ft-lb

11

17

18

5.0 ± 2.0 N·m
45 ± 17 in-lb

14

15

15

19

14

53 ± 8 N·m
39 ± 6 ft-lb

53 ± 8 N·m
39 ± 6 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

2

2

N

N

10

22

2

2

70 ± 10 N·m*
52 ± 7 ft-lb*

<AWD>

110 ± 11 N·m*
82 ± 7 ft-lb*

1, 2

110 ± 11 N·m*
82 ± 7 ft-lb*

2

2

110 ± 11 N·m*
82 ± 7 ft-lb*

2

2

110 ± 11 N·m*
82 ± 7 ft-lb*

2

71 ± 11 N·m*
53 ± 7 ft-lb*

2

2

25 ± 5 N·m*
19 ± 3 ft-lb*

2

2

20 ± 5 N·m*
15 ± 3 ft-lb*

19

<FWD>

21

N

Removal steps

1.

Front height sensor

2.

Self-lock nut (Lower arm and knuckle
connection)

<<A>>

3.

Self-lock nut (Tie-rod end and knuckle
connection)

4.

Lower

arm

and

crossmember

mounting bolts and nuts

5.

Stabilizer link mounting nuts

Removal steps

6.

Stabilizer link assembly

7.

Lower arm assembly

8.

Eye bolt

9.

Gasket

10. Pressure hose connection
11. Return hose connection
12. Return tube assembly

32-8

POWER PLANT MOUNT

CROSSMEMBER

Removal steps

·

Footrest joint cover removal

13. Steering gear and joint connecting bolt
14. Flanged nut
15. Rear roll stopper center bolt
16. Crossmember and body connection

<<B>>

·

Crossmember assembly

17. Heat protector

Removal steps

>>A<<

18. Joint cover grommet
19. Rear roll stopper
20. Stabilizer bar
21. Steering gear and linkage mounting

bolt

22. Steering gear and linkage
23. Crossmember

Required Special Tool:

｠

MB991897 or MB992011: Ball Joint Remover

REMOVAL SERVICE POINTS

<<A>> TIE-ROD END AND KNUCKLE DISCONNECTION

ZC5018680000

Cord

Bolt

MB991897
or
MB992011

Nut

Ball joint

｠

Loosen the self-locking nut from the ball joint, but do not
remove here. Use the special tool.

｠

To prevent the special tool from dropping off, suspend it
with a rope.

1.

Install the special tool MB991897or MB992011 as shown in
the figure.

ZC6020140000

Parallel

Knob

Bolt

Correct

Wrong

2.

Turn the bolt and knob to make the special tool jaws parallel,
then hand-tighten the bolt. After tightening, check that the jaws
are still parallel.

NOTE:

To adjust the special tool jaws to be parallel, set

the knob as shown in the figure so that it functions as a
fulcrum of the jaws.

3.

Turn the bolt and disconnect the tie-rod end from the steering
knuckle.

<<B>> CROSSMEMBER ASSEMBLY REMOVAL

ZC501938

Transmission jack

Piece of wood

0000

1.

Jack up and support the crossmember, and remove it.

2.

Check the hoses and harnesses for roughness, and then
remove the crossmember assembly with the rear roll stopper
and the steering gear and linkage installed.

POWER PLANT MOUNT

32-9

CROSSMEMBER

INSTALLATION SERVICE POINT

>>A<< JOINT COVER GROMMET INSTALLATION

ZC5019390000

Steering joint
cover assembly

Steering gear

Joint cover
grommet

Install the joint cover grommet to the steering gear and linkage
by aligning the mating marks as shown in the figure.

32-10

POWER PLANT MOUNT

CROSSMEMBER