Mitsubishi Outlander XL. Manual — part 1224

Coolant

Engine, Change. . . . . . . . . . ...00-67

Coolant Hoses

Heater Hose Inspect. . . . . . . . . 00-69
Radiator Hose Inspect. . . . . . . . ..00-69

Cooling Fan Motor

Check. . . . . . . . . . . . . . ...14-19

Cooling System

Circuit Diagram. . . . . . . . . . . 90-34

Crank angle Sensor. . . . . . . . . . .16c-8
Crank Angle Sensor

Check. . . . . . . . . . . . . . ...16c-5

Crankcase Ventilation System

Check. . . . . . . . . . . . . . ...17c-8

Crankshaft

Overhaul. . . . . . . . . . . . . 11B-69

Crankshaft Front Oil Seal. . . . . . . . . -42

. . . . . . . . . . . . . . . . ...11A-42

Crankshaft Position Sensor

Check. . . . . . . . . . . . . . .17c-16

Crankshaft Pulley. . . . . . . . . . ..11A-21
Crankshaft Rear Oil Seal. . . . . . . . . .-43

. . . . . . . . . . . . . . . . ...11A-43

Crossmember. . . . . . . . . . . . . 32-7
Curtain Air Bag Module. . . . . . . ...52B-341
Cylinder Block

Overhaul. . . . . . . . . . . . . 11B-69

Cylinder Head

Overhaul. . . . . . . . . . . . . 11B-45

Cylinder Head Gasket. . . . . . . . ...11A-45

D

Daytime Running Light. . . . . . . ..54Ac-187

Circuit Diagram. . . . . . . . . . . 90-51

Diagnosis

Anti-Lock Braking System (ABS). . . . .35B-5
Auto A/C. . . . . . . . . . . . . ..55B-4
Auto-cruise Control System. . . . . . .17b-4
Automatic Transaxle. . . . . . . . ..23A-13
Basic Brake System. . . . . . . . . .35A-5
Charging System. . . . . . . . . . ..16a-3
Door. . . . . . . . . . . . . . .42Ab-79
Emission Control System. . . . . . . .17c-3
Engine. . . . . . . . . . . . . . ..11A-2
Engine Control System. . . . . . . . 17a-2
Engine Cooling. . . . . . . . . . . ...14-3
Front Axle. . . . . . . . . . . . . ...26-3
Front Suspension. . . . . . . . . . ...33-3
Fuel Supply. . . . . . . . . . . . ..13B-3
Hood. . . . . . . . . . . . . . ..42Aa-2

Intake and Exhaust. . . . . . . . . . 15-3
Liftgate. . . . . . . . . . . . . ...42Ac-2
Parking Brake. . . . . . . . . . . . .36-2
Power Steering. . . . . . . . . . . ...37-4
Propeller Shaft. . . . . . . . . . . ...25-3
Rear Axle. . . . . . . . . . . . . .27A-2
Rear Suspension. . . . . . . . . . . 34-6
SRS Air Bag. . . . . . . . . . . ...52B-31
Starting System. . . . . . . . . . . 16b-3
Sunroof. . . . . . . . . . . . . ..42Ad-4
Tire. . . . . . . . . . . . . . . . .31-2
Trouble Code, ABS. . . . . . . . . ..35B-6
Wheel. . . . . . . . . . . . . . . .31-2
Window Glass. . . . . . . . . . ..42Aa-14

Differential. . . . . . . . . . . . . .23B-76

Disassembly and Assembly. . . . . ...23B-76

Differential Carrier

Rear. . . . . . . . . . . . . . ...27B-24

Differential Carrier Oil Seal

Replacement. . . . . . . . . . . ..27B-16

Disc Brake

Pad Wear Check. . . . . . . . . . ..00-69

Disc Brake Assembly

Front. . . . . . . . . . . . . . ..35A-28
Rear. . . . . . . . . . . . . . ...35A-33

Disc Brake Pad

Check and Adjustment. . . . . . . ...35A-20

Dome Light. . . . . . . . . . . . 54Ac-190

Circuit Diagram. . . . . . . . . . . 90-52

Door. . . . . . . . . . . . . . . .42Ab-95

Adhesive. . . . . . . . . . . . . 42Ab-4
Diagnosis. . . . . . . . . . . . .42Ab-79
Handle and Latch. . . . . . . . ...42Ab-102
Inside Handle Play Adjustment. . . . 42Ab-93
Opening Weatherstrip. . . . . . . 42Ab-110
Outside Handle Play Adjustment. . . .42Ab-92
Sealant. . . . . . . . . . . . . ...42Ab-4
Switch Check. . . . . . . . . . ...42Ab-97

Door Ajar Warning Tone Alarm

Circuit Diagram. . . . . . . . . . ..90-151

Door Glass. . . . . . . . . . . . ..42Ab-97
Door Sash Tape. . . . . . . . . . . 51A-11
Door Trim. . . . . . . . . . . . . . . .-11

Removal and Installation. . . . . . ...52A-11

Drive Belt

Power Steering, Tension Check. . . . ...37-17
Tension Check and Adjustment. . . . ...11A-9
Water Pump and Generator Drive Belt Check
. . . . . . . . . . . . . . . . . .00-58

Drive Mode Selector. . . . . . . . . ..27C-93
Drive Plate

ALPHABETICAL INDEX

3

Overhaul. . . . . . . . . . . . . 11B-69

Driveshaft

Front Axle. . . . . . . . . . . . . .26-17
Rear Axle. . . . . . . . . . . . ...27B-19

Driveshaft Boots

Check. . . . . . . . . . . . . . ...00-70

Ducts. . . . . . . . . . . . . . ...55A-125

E

EBJ Boot

Replacement. . . . . . . . . . . . 26-33

ECU Terminal

Check. . . . . . . . . . . . . ...42Ab-78

EGR System. . . . . . . . . . . . . . -13

. . . . . . . . . . . . . . . . ...17c-13

EGR Valve

Check. . . . . . . . . . . . . ...13Aa-32
Cleaning. . . . . . . . . . . . . .17c-16

Electric Controlled 4WD

Circuit Diagrams. . . . . . . . . . .90-135

Electronic Control Coupling. . . . . . ...27C-94

Inspection. . . . . . . . . . . . ..27C-91

Element, Air Cleaner

Replace. . . . . . . . . . . . . . 00-56

Emission Control System

Diagnosis. . . . . . . . . . . . . ..17c-3

Emission Control System, Evaporative

Check for Clogging. . . . . . . . . ...00-57
Check for Leaks. . . . . . . . . . ...00-57

Engine

Adhesive. . . . . . . . . . . . . ..11A-4
Assembly. . . . . . . . . . . . ...11A-54
Auto-tensioner. . . . . . . . . . . .11A-8
Camshaft Oil Seal. . . . . . . . . ..11A-24
Compression Pressure. . . . . . . ..11A-17
Crankshaft Front Oil Seal. . . . . . ..11A-42
Crankshaft Rear Oil Seal. . . . . . ...11A-43
Cylinder Head Gasket. . . . . . . . 11A-45
Diagnosis. . . . . . . . . . . . . .11A-2
Drive Belt. . . . . . . . . . . . . .11A-9
Ignition Timing. . . . . . . . . . ...11A-14
Manifold Vacuum. . . . . . . . . ...11A-19
Oil Pan and Oil Screen. . . . . . . ..11A-37
Rocker Arm Piston. . . . . . . . . .11A-13
Sealant. . . . . . . . . . . . . . .11A-4
Timing Belt. . . . . . . . . . . . .11A-49

Engine Control Module. . . . . . . . 13Aa-37
Engine Control System

Diagnosis. . . . . . . . . . . . . .17a-2

Engine Coolant

Change. . . . . . . . . . . . . . .00-67
Concentration Check. . . . . . . . . 14-16
Leak Check. . . . . . . . . . . . ..14-15
Replacement. . . . . . . . . . . . 14-15

Engine Coolant Temperature Sensor

Check. . . . . . . . . . . . . ...13Aa-24

Engine Cooling

Adhesive. . . . . . . . . . . . . . 14-3
Diagnosis. . . . . . . . . . . . . ...14-3
Sealant. . . . . . . . . . . . . . ...14-3

Engine Lubrication

Adhesive. . . . . . . . . . . . . . 12-3
Sealant. . . . . . . . . . . . . . ...12-3

Engine Mounting. . . . . . . . . . . . 32-3
Engine Oil

Change. . . . . . . . . . . . . . .00-62
Check. . . . . . . . . . . . . . . .12-4
Replacement. . . . . . . . . . . . ..12-4

Engine Oil Control Valve

Check. . . . . . . . . . . . . ...13Aa-31

Engine Oil Filter

Change. . . . . . . . . . . . . . .00-63
Replacement. . . . . . . . . . . . ..12-5

Engine Oil Pressure

Check. . . . . . . . . . . . . . . .12-5

Engine Overhaul

Adhesive. . . . . . . . . . . . . ..11B-8
Sealant. . . . . . . . . . . . . . .11B-8
Tightening Specification(s). . . . . . ..11B-5

Engine Roll Stopper. . . . . . . . . . ...32-6
Engine Valves

Overhaul. . . . . . . . . . . . . 11B-45

ETACS-ECU. . . . . . . . . . . . 54Ad-93

Circuit Diagram. . . . . . . . . . . ..90-9

Evaporative Emission Canister. . . . . . . -18

. . . . . . . . . . . . . . . . ...17c-18
Inspection. . . . . . . . . . . . ...17c-19

Evaporative Emission Control System. . . . ...-9

. . . . . . . . . . . . . . . . . .17c-9
Check for Clogging. . . . . . . . . ...00-57
Check for Leaks. . . . . . . . . . ...00-57
Purge Solenoid Check. . . . . . . . 17c-12

Evaporative Emission Purge Solenoid

Check. . . . . . . . . . . . . ...13Aa-32

Evaporative Emission Ventilation Solenoid

Check. . . . . . . . . . . . . . .17c-13

Evaporator Unit. . . . . . . . . . ...55A-111
Exhaust Manifold. . . . . . . . . . . .15-11

Overhaul. . . . . . . . . . . . . 11B-33

Exhaust Pipe. . . . . . . . . . . . . 15-16
Exhaust System

4

ALPHABETICAL INDEX

Check. . . . . . . . . . . . . . ...00-61

Exhaust Valve

Clearance Check and Adjust. . . . . . 00-57

Exterior

Adhesive. . . . . . . . . . . . . ..51A-2
Sealant. . . . . . . . . . . . . . .51A-2

Exterior Transmitter Antenna. . . . . ..42B-176

F

Fan Control Relay

Continuity Check. . . . . . . . . . ..14-17

Fender. . . . . . . . . . . . . . ...42Aa-7
Filter

Air Purifier, Replace. . . . . . . . . .00-71
Engine Oil, Change. . . . . . . . . ..00-63

Floor Console. . . . . . . . . . . . ..52A-8
Fluid

Automatic Transaxle, Fluid Level Check. ..00-64

Flywheel

Overhaul. . . . . . . . . . . . . 11B-69

Fog Light. . . . . . . . . . . . . 54Ac-183

Circuit Diagram. . . . . . . . . . . 90-50

Foot Light

Circuit Diagram. . . . . . . . . . . 90-56

Front Axle

Diagnosis. . . . . . . . . . . . . ...26-3
Driveshaft. . . . . . . . . . . . . .26-17
Hub. . . . . . . . . . . . . . . . .26-9

Front Axle Hub Assembly. . . . . . . . ..26-9

Disassembly and Assembly. . . . . . .26-13
Inspection. . . . . . . . . . . . . .26-13

Front Deck Crossmember

Removal and Installation. . . . . . .55A-111

Front Door

Fit Adjustment. . . . . . . . . . ..42Ab-86

Front Door Window Glass

Fit Adjustment. . . . . . . . . . ..42Ab-88

Front Floor Console. . . . . . . . . . . ...-8
Front Fog Light

Aiming. . . . . . . . . . . . . 54Ac-183

Front Impact Sensors. . . . . . . . ..52B-324
Front Seat. . . . . . . . . . . . . . . -18
Front Seat Belt. . . . . . . . . . . . . .-22
Front Suspension

Diagnosis. . . . . . . . . . . . . ...33-3

Front Wheel Alignment

Check and Adjustment. . . . . . . . ...33-7

Fuel Filler Lid. . . . . . . . . . . ...42Aa-10
Fuel Gauge Unit

Inspection. . . . . . . . . . . . 54Ab-67

Fuel Hose

Check for Condition. . . . . . . . . ..00-56

Fuel Level Sensor

Check. . . . . . . . . . . . . . ...13B-7
Replacement. . . . . . . . . . . ..13B-12

Fuel Pipe

Check for Leaks. . . . . . . . . . ...00-56

Fuel Pressure Test. . . . . . . . . . . ..-17
Fuel Pump

Connector Disconnection. . . . . . .13Aa-20
Operation Check. . . . . . . . . ..13Aa-20

Fuel Pump Module

Replacement. . . . . . . . . . . . 13B-7

Fuel Pump Relay

Continuity Check. . . . . . . . . ..13Aa-22

Fuel Supply

Diagnosis. . . . . . . . . . . . . .13B-3

Fuel System

Check for Leaks. . . . . . . . . . ...00-56

Fuel Tank. . . . . . . . . . . . . ..13B-13

Check for Leaks. . . . . . . . . . ...00-56

Fuel Tank Differential Pressure Sensor

Check. . . . . . . . . . . . . . .17c-13

Fuel Tank Filler Tube

Check for Leaks. . . . . . . . . . ...00-56

Fuel Tank Pressure Relief Valve. . . . . . .-18

. . . . . . . . . . . . . . . . ...17c-18
Inspection. . . . . . . . . . . . ...17c-19

Fuel Warning Light

Circuit Diagram. . . . . . . . . . . 90-64

Fuses Location. . . . . . . . . . . . 70-17
Fusible Links Location. . . . . . . . . .70-17

G

G and Yaw Rate Sensor. . . . . . . .35C-198

Calibration. . . . . . . . . . . ...35C-191

Garnishes. . . . . . . . . . . . . ..51A-10
Gauge

Circuit Diagram. . . . . . . . . . . 90-62

Gear Oil

Change. . . . . . . . . . . . . ..27B-15

Generator. . . . . . . . . . . . . ..11B-10

Output Current Test. . . . . . . . . .16a-8
Output Line Voltage Drop Test. . . . . .16a-6
Regulated Voltage Test. . . . . . . ..16a-10

Generator Assembly. . . . . . . . . ..16a-13
Glove Box Light

Circuit Diagram. . . . . . . . . . . 90-55

Ground Location. . . . . . . . . . . ..70-20
Grounding Location. . . . . . . . . . .70-19

ALPHABETICAL INDEX

5

H

Hands-free System

Circuit Diagram. . . . . . . . . . ..90-159

Hazard Warning Light. . . . . . . . 54Ac-193

Circuit Diagram. . . . . . . . . . . 90-57

Headlight. . . . . . . . . . . . ...54Ac-165

Aiming. . . . . . . . . . . . . 54Ac-165
Circuit Diagram. . . . . . . . . . . 90-42

Headlight Automatic Leveling System. . . ...-178

. . . . . . . . . . . . . . . ...54Ac-177
Circuit Diagram. . . . . . . . . . . 90-48

Headlining. . . . . . . . . . . . . .52A-15
Heated Door Mirror

Circuit Diagram. . . . . . . . . . . 90-90

Heated Seat

Circuit Diagram. . . . . . . . . . ..90-146

Heater Core. . . . . . . . . . . . .55A-111
Heater Unit. . . . . . . . . . . . ..55A-111

Removal and Installation. . . . . . .55A-111

Height Sensor. . . . . . . . . . . . . -179
High-Mounted Stoplight. . . . . . . .54Ac-191
Hood. . . . . . . . . . . . . . . ..42Aa-2

Aliment. . . . . . . . . . . . . ...42Aa-4
Diagnosis. . . . . . . . . . . . ...42Aa-2
Height Adjustment. . . . . . . . . .42Aa-5

Hood Striker

Alignment. . . . . . . . . . . . ...42Aa-4

Horn. . . . . . . . . . . . . . . ..54Af-28

Circuit Diagram. . . . . . . . . . . 90-61

Horn Relay

Check. . . . . . . . . . . . . . 54Af-29

Hoses

Brake, Check. . . . . . . . . . . . 00-69

Hub

Front Axle. . . . . . . . . . . . . ...26-9
Rear Axle. . . . . . . . . . . . . .27A-5

Hub Bolt

Replacement. . . . . . . . . . . . ..26-8

Hydraulic Unit. . . . . . . . . . . ..35B-150

. . . . . . . . . . . . . . . . .35C-196

Hydraulic Unit Check

ABS. . . . . . . . . . . . . . ..35B-148

I

Ignition Coil. . . . . . . . . . . . . ..16c-6

Check. . . . . . . . . . . . . . ...16c-3

Ignition Key Cylinder Illumination Light

Circuit Diagram. . . . . . . . . . . 90-52

Ignition Key Reminder Warning Buzzer

Circuit Diagram. . . . . . . . . . ..90-148

Ignition System

Circuit Diagram. . . . . . . . . . . 90-24

Ignition Timing

Check. . . . . . . . . . . . . . .11A-14

Immobilizer System

Circuit Diagram. . . . . . . . . . ..90-133

Injector. . . . . . . . . . . . . . .13Aa-32

Check. . . . . . . . . . . . . ...13Aa-30

Inside Rear View Mirror. . . . . . . . .52A-17
Inspection Terminal Location. . . . . . ...70-17
Instrument Panel. . . . . . . . . . . .52A-2
Intake Air Temperature Sensor

Check. . . . . . . . . . . . . ...13Aa-24

Intake and Exhaust

Diagnosis. . . . . . . . . . . . . ...15-3

Intake Manifold. . . . . . . . . . . ..11B-25

. . . . . . . . . . . . . . . . . ...15-8

Intake Manifold Plenum. . . . . . . . . .15-7

Overhaul. . . . . . . . . . . . . 11B-13

Intake Valve

Clearance Check and Adjust. . . . . . 00-57

Interior

Adhesives. . . . . . . . . . . . . 52A-2
Sealant. . . . . . . . . . . . . . .52A-2

Interior Transmitter Antenna. . . . . . 42B-176
Interior Trim. . . . . . . . . . . . . . .-10
INVECS-II 6A/T

Circuit Diagram. . . . . . . . . . . 90-37

K

Key Interlock Mechanism

Check. . . . . . . . . . . . . ...23A-162

Key Lock Prevention Function

Check. . . . . . . . . . . . . ...42Ab-91

Keyless Operation Key. . . . . . . . 42B-178
Keyless Operation System (KOS)

Circuit Diagram. . . . . . . . . . . 90-75

Knock Sensor. . . . . . . . . . . . ...16c-8

Check. . . . . . . . . . . . . . ...16c-3

KOS-ECU. . . . . . . . . . . . . 42B-175

L

Lash Adjuster

Check. . . . . . . . . . . . . . .11A-19

License Plate Light. . . . . . . . . 54Ac-191

Circuit Diagram. . . . . . . . . . . 90-46

Liftgate. . . . . . . . . . . . . . ...42Ac-6

Adhesive. . . . . . . . . . . . . 42Ac-2
Adjustment. . . . . . . . . . . . .42Ac-4

6

ALPHABETICAL INDEX