Mitsubishi Outlander XL. Manual — part 1225

Diagnosis. . . . . . . . . . . . ...42Ac-2
Height Adjustment. . . . . . . . . ..42Ac-6
Inspection. . . . . . . . . . . . .42Ac-13
Sealant. . . . . . . . . . . . . ...42Ac-2

Liftgate Handle. . . . . . . . . . . 42Ac-10
Liftgate Latch. . . . . . . . . . . ...42Ac-10
Liftgate Spoiler. . . . . . . . . . . ..51A-20
Liftgate Trim. . . . . . . . . . . . . . .-14

Removal and Installation. . . . . . ...52A-14

Liftgate Window Glass. . . . . . . . . . .-25
Lower Arm. . . . . . . . . . . . . ...33-13

. . . . . . . . . . . . . . . . . .34-10
Inspection. . . . . . . . . . . . . .33-14

Lower Arm Ball Joint

End Play Check. . . . . . . . . . . ..33-8

Lower Arm Ball Joint Dust Cover

Replacement. . . . . . . . . . . . 33-15

Lower Arm Bushing

Replacement. . . . . . . . . . . . 33-15

Luggage Compartment Light

Circuit Diagram. . . . . . . . . . . 90-52

M

Main Muffler. . . . . . . . . . . . . .15-16
Maintenance

Air Cleaner Element. . . . . . . . . .00-56
Automatic Transaxle Fluid. . . . . . . 00-64
Ball Joint and Steering Linkage Seals. . ..00-69
Brake Hoses. . . . . . . . . . . . .00-69
Disc Brake Pads. . . . . . . . . . ...00-69
Drive Belt. . . . . . . . . . . . . ..00-58
Driveshaft Boots. . . . . . . . . . ...00-70
Engine Coolant. . . . . . . . . . . .00-67
Engine Oil. . . . . . . . . . . . . .00-62
Engine Oil Filter. . . . . . . . . . . 00-63
Evaporative Emission Control System. . .00-57
Exhaust System. . . . . . . . . . ...00-61
Fuel Hose. . . . . . . . . . . . . .00-56
Fuel System. . . . . . . . . . . . .00-56
Spark Plug. . . . . . . . . . . . . 00-57
Timing Belt. . . . . . . . . . . . ...00-58
Transfer Oil. . . . . . . . . . . . ..00-67

Manifold Vacuum

Check. . . . . . . . . . . . . . .11A-19

Manual A/C

Diagnosis. . . . . . . . . . . . . .55A-5

Mark. . . . . . . . . . . . . . . ..51A-21
Mass Airflow Sensor

Check. . . . . . . . . . . . . . .17c-16

Master Cylinder. . . . . . . . . . . . . -25

Function Check. . . . . . . . . . ..35A-22

Master Cylinder Assembly. . . . . . . .35A-25
Meter

Circuit Diagram. . . . . . . . . . . 90-62

Meter Information Switch

Inspection. . . . . . . . . . . . 54Ab-69

MFI

Adhesive. . . . . . . . . . . . . 13Aa-8
Sealant. . . . . . . . . . . . . ...13Aa-8

MFI System

Circuit Diagram. . . . . . . . . . . 90-28

Mirror

Remote Controlled, Circuit Diagram. . . 90-91

Mitsubishi Multi Communication System (MMCS)

Circuit Diagram. . . . . . . . . . ..90-103

MMCS. . . . . . . . . . . . . . .54B-166
Moldings. . . . . . . . . . . . . . ..51A-8
Mounting

Engine. . . . . . . . . . . . . . . 32-3
Transaxle. . . . . . . . . . . . . ...32-4

Multiport Fuel Injection Relay

Continuity Check. . . . . . . . . ..13Aa-22

O

Occupant Classification Sensor

Accuracy Check. . . . . . . . . ...52B-322

Oil

Engine, Change. . . . . . . . . . ...00-62
Engine, Check. . . . . . . . . . . . 12-4
Engine, Replacement. . . . . . . . . .12-4
Transfer, Change. . . . . . . . . . .00-67

Oil Cooler

Flow Check. . . . . . . . . . . ..23A-156

Oil Filter

Engine, Replacement. . . . . . . . . .12-5

Oil Pan

Overhaul. . . . . . . . . . . . . 11B-53

Oil Pan and Oil Screen. . . . . . . . ..11A-37
Oil Pressure

Engine, Check. . . . . . . . . . . . 12-5

Oil Pump

Overhaul. . . . . . . . . . . . . 11B-53
Power Steering. . . . . . . . . . . .37-34
Power Steering, Pressure Test. . . . . 37-18

Oil seal

Camshaft. . . . . . . . . . . . ...11A-24

Oil Seal

Crankshaft Front. . . . . . . . . . 11A-42
Crankshaft Rear. . . . . . . . . . .11A-43

Oil Warning Light

ALPHABETICAL INDEX

7

Circuit Diagram. . . . . . . . . . . 90-64

Outside Mirror. . . . . . . . . . . ...51C-12
Oxygen Sensor

Check. . . . . . . . . . . . . ...13Aa-25

P

Paddle Shift Switch

Check. . . . . . . . . . . . . ...23A-161

Panic Alarm System. . . . . . . . . .54Af-30
Park/neutral Position Switch

Check. . . . . . . . . . . . . ...23A-159

Park/Neutral Position Switch

Adjustment. . . . . . . . . . . ...23A-157

Parking Brake

Cable. . . . . . . . . . . . . . . 36-13
Diagnosis. . . . . . . . . . . . . ...36-2
Lever. . . . . . . . . . . . . . . 36-12
Lever Stroke Check and Adjustment. . . 36-11
Lining and Drum. . . . . . . . . . ...36-14
Lining Running-in. . . . . . . . . . .36-12
Switch Check. . . . . . . . . . . ...36-12

PCV (Positive Crankcase Ventilation) System. ..-7

. . . . . . . . . . . . . . . . . .17c-7
Valve Check. . . . . . . . . . . . .17c-9

Piston

Overhaul. . . . . . . . . . . . . 11B-61

Position Light

Circuit Diagram. . . . . . . . . . . 90-46

Power Distribution System

Circuit Diagram. . . . . . . . . . . 90-19

Power Seat

Circuit Diagram. . . . . . . . . . ..90-145

Power Steering

Bleeding. . . . . . . . . . . . . ...37-18
Diagnosis. . . . . . . . . . . . . ...37-4
Drive Belt Tension Check. . . . . . . .37-17
Fluid Level Check. . . . . . . . . . .37-17
Fluid Replacement. . . . . . . . . ...37-17
Hoses. . . . . . . . . . . . . . ...37-39
Oil Pump Assembly. . . . . . . . . ..37-34
Oil Pump Pressure Test. . . . . . . ...37-18

Power Steering Diagnosis. . . . . . . . .37-4
Power Steering Gear Box. . . . . . . . 37-28
Power Steering Linkage. . . . . . . . ...37-28
Power Steering Oil Pump Assembly

Inspection. . . . . . . . . . . . . .37-36

Power Window

Check. . . . . . . . . . . . . ...42Ab-88
Circuit Diagram. . . . . . . . . . . 90-66
Operating Current Check. . . . . . .42Ab-89

Power Window Timer Function

Check. . . . . . . . . . . . . ...42Ab-89

Powertrain Control Module (PCM)

Terminal Check. . . . . . . . . ..13Ab-859

Printed-Heater Element

Check. . . . . . . . . . . . . . ..54Ai-2

Propeller Shaft. . . . . . . . . . . . ...25-5

Diagnosis. . . . . . . . . . . . . ...25-3

Purge Control System

Check. . . . . . . . . . . . . . .17c-11

Q

Quarter Window Glass. . . . . . . . . . .-21

R

Radiator. . . . . . . . . . . . . . ...14-27
Radiator Cap

Pressure Check. . . . . . . . . . . 14-15

Radiator Grille. . . . . . . . . . . . .51A-7
Radio. . . . . . . . . . . . . . ...54B-165
Rear Axle

Adhesive. . . . . . . . . . . . . ..27B-5
Diagnosis. . . . . . . . . . . . . .27A-2
Driveshaft. . . . . . . . . . . . ...27B-19
Gear Oil Level Check. . . . . . . . .27B-15
Hub. . . . . . . . . . . . . . . ..27A-5
Sealant. . . . . . . . . . . . . . .27B-5
Total Backlash Check. . . . . . . . 27B-14
Wheel Bearing End Play Check. . . . ...27A-4

Rear axle oil

Level Check. . . . . . . . . . . . .00-70

Rear Combination Light. . . . . . . .54Ac-182
Rear Floor Console. . . . . . . . . . . . -9
Rear Hub Rotary-Sliding Resistance

Check. . . . . . . . . . . . . . ...27A-4

Rear Monitor. . . . . . . . . . . . 54B-174
Rear Seat Belt. . . . . . . . . . . . . .-24
Rear Seat Entertainment System

Circuit Diagram. . . . . . . . . . ..90-111

Rear Side Marker Light. . . . . . . ..54Ac-183
Rear Suspension

Diagnosis. . . . . . . . . . . . . ...34-6

Rear Suspension Crossmember. . . . . ..34-24
Rear Washer. . . . . . . . . . . . .51B-57
Rear Wheel Alignment

Check and Adjustment. . . . . . . . ...34-9

Rear Window Defogger

Circuit Diagram. . . . . . . . . . . 90-89

Rear Window Defogger Relay

Check. . . . . . . . . . . . . . ..54Ai-3

8

ALPHABETICAL INDEX

Rear Window Defogger Switch. . . . . ...54Ai-3
Rear Wiper. . . . . . . . . . . . . 51B-57
Receiver Antenna Module. . . . . . ...42B-176
Regulator. . . . . . . . . . . . . .42Ab-97
Relay Location. . . . . . . . . . . . ...70-2
Rocker Cover. . . . . . . . . . . . 11B-36
Roof Lid Glass

Operation Check. . . . . . . . . ..42Ad-38

Roof Rail. . . . . . . . . . . . . . 51A-19

S

Satellite Radio Tuner. . . . . . . . ...54B-169
Sealant

Body. . . . . . . . . . . . . . ...42Aa-2
Door. . . . . . . . . . . . . . ...42Ab-4
Electronic Controlled AWD. . . . . . ..27C-6
Engine. . . . . . . . . . . . . . ..11A-4
Engine Cooling. . . . . . . . . . . ...14-3
Engine Lubrication. . . . . . . . . . .12-3
Engine Overhaul. . . . . . . . . . ..11B-8
Exterior. . . . . . . . . . . . . . 51A-2
Interior. . . . . . . . . . . . . . ..52A-2
Liftgate. . . . . . . . . . . . . ...42Ac-2
MFI. . . . . . . . . . . . . . . .13Aa-8
Rear Axle. . . . . . . . . . . . . .27B-5
Steering. . . . . . . . . . . . . . ..37-4

Sealant Table. . . . . . . . . . . . ...00-71
Seat

Front. . . . . . . . . . . . . . ..52A-18
Second. . . . . . . . . . . . . ...52A-21
Third. . . . . . . . . . . . . . ...52A-22

Seat Assembly. . . . . . . . . . . ..52A-18
Seat Belt. . . . . . . . . . . . . . 52A-22

Front. . . . . . . . . . . . . . ..52A-22
Rear. . . . . . . . . . . . . . ...52A-24

Seat Belt Pre-Tensioner

Disposal Procedures. . . . . . . . 52B-352

Seat Belt Tone Alarm

Circuit Diagram. . . . . . . . . . ..90-153

Seat Belts With Pre-Tensioner. . . . . 52B-345

Check. . . . . . . . . . . . . ...52B-349

Seat Slide Sensor. . . . . . . . . . 52B-349
Second Seat. . . . . . . . . . . . . . -21
Selector Lever

Operation Check. . . . . . . . . ..23A-162

Sensor

Ambient Temperature. . . . . . . ..55A-116
Barometric Pressure, Check. . . . . ..17c-13
Camshaft Position. . . . . . . . . . 16c-7
Camshaft Position, Check. . . . . . . 16c-5

Crank Angle, Check. . . . . . . . . .16c-5
Crankangle. . . . . . . . . . . . ...16c-8
Crankshaft Position, Check. . . . . . 17c-16
Engine Coolant Temperature, Check. ..13Aa-24
Fuel Tank Differential Pressure, Check. ..17c-13
G and Yaw Rate. . . . . . . . . ..35C-198
Height. . . . . . . . . . . . . .54Ac-179
Intake Air Temperature, Check. . . . 13Aa-24
Knock. . . . . . . . . . . . . . ...16c-8
Knock, Check. . . . . . . . . . . ...16c-3
Oxygen, Check. . . . . . . . . . 13Aa-25
Seat Slide. . . . . . . . . . . . 52B-349
Steering Wheel. . . . . . . . . . 35C-198
Wheel Speed. . . . . . . . . . ...35B-152

Sensor Location. . . . . . . . . . . . .70-7
Shift "P" Interlink Door Unlock Function

Check. . . . . . . . . . . . . ...42Ab-91

Shift Lock Mechanism. . . . . . . . .23A-168

Check. . . . . . . . . . . . . ...23A-163
Circuit Diagram. . . . . . . . . . . 90-36

Shift Switch Assembly

Continuity Check. . . . . . . . . ..23A-168

Shock Absorber. . . . . . . . . . . ...34-18
Side Air Dam. . . . . . . . . . . . .51A-15
Side Impact Sensor. . . . . . . . . .52B-338
Side Turn-signal Light. . . . . . . . 54Ac-189
Solenoid

Evaporative Emission Purge, Check. ...13Aa-32

Solenoid Location. . . . . . . . . . . 70-14
Solenoid Valve

Check. . . . . . . . . . . . . ...23A-160

Solenoid Valve Location. . . . . . . . ..70-14
Spare Connector (Rear Display)

Circuit Diagram. . . . . . . . . . ..90-118

Spare Harness (For Trailer Lights)

Circuit Diagram. . . . . . . . . . ..90-163

Spark Plug

Check and Adjustment. . . . . . . . .16c-4
Replace. . . . . . . . . . . . . . 00-57
Test. . . . . . . . . . . . . . . ..16c-4

Speaker. . . . . . . . . . . . . ...54B-170

Test. . . . . . . . . . . . . . ..54B-163

Speedometer

Inspection. . . . . . . . . . . . 54Ab-65

Splash Shield. . . . . . . . . . . . 42Aa-9
SRS

Circuit Diagram. . . . . . . . . . ..90-128

SRS Air Bag

Diagnosis. . . . . . . . . . . . ...52B-31

SRS Control Unit (SRS-ECU). . . . . .52B-326
SRS Warning Light Check. . . . . . . . ...-33

ALPHABETICAL INDEX

9

Stabilizer Bar. . . . . . . . . . . . ...33-16

. . . . . . . . . . . . . . . . . .34-22

Stabilizer Link Ball Joint Dust Cover. . . . . -23
Starter Motor Assembly. . . . . . . . ...16b-5
Starter Relay

Check. . . . . . . . . . . . . . ...16b-5

Starting System

Circuit Diagram. . . . . . . . . . . 90-23
Diagnosis. . . . . . . . . . . . . .16b-3

Steering

Adhesive. . . . . . . . . . . . . . 37-4
Ball Joint Dust Cover Inspection. . . . ..37-15
Removal and Installation. . . . . . . ..37-20
Sealant. . . . . . . . . . . . . . ...37-4

Steering Column Shaft Assembly Shock Absorbing
Mechanism

Check. . . . . . . . . . . . . . ...37-19

Steering Linkage Seals

Check. . . . . . . . . . . . . . ...00-69

Steering Shaft. . . . . . . . . . . . ..37-23
Steering Wheel. . . . . . . . . . . . 37-20

Free Play Check. . . . . . . . . . ...37-14
Remote Controller. . . . . . . . . 54B-167
Stationary Steering Effort Check. . . . ..37-16
Steering Angle Check. . . . . . . . ..37-14
Steering Wheel Return to Center Check. ..37-16

Steering Wheel Sensor. . . . . . . ...35C-198

Calibration. . . . . . . . . . . ...35C-192

Stop Light Switch

Check. . . . . . . . . . . . . ...23A-159

Stoplight

Circuit Diagram. . . . . . . . . . . 90-59
Switch Check. . . . . . . . . . . .35A-24

Strut Assembly. . . . . . . . . . . . ...33-9

Disassembly and Assembly. . . . . . .33-10
Inspection. . . . . . . . . . . . . .33-10

Strut Tower Bar. . . . . . . . . . ...42Aa-11
Sunroof. . . . . . . . . . . . . . 42Ad-41

Check. . . . . . . . . . . . . ...42Ad-37
Circuit Diagram. . . . . . . . . . ..90-143
Diagnosis. . . . . . . . . . . . ...42Ad-4
Fit Adjustment. . . . . . . . . . ..42Ad-36
Initialized Check. . . . . . . . . ...42Ad-38
Operation Check. . . . . . . . . ..42Ad-39
Safety Function Check. . . . . . . .42Ad-37
Timer Function Check. . . . . . . ..42Ad-37
Water Test. . . . . . . . . . . ...42Ad-36

Suspension System

Inspect for Looseness and Damage. . . 00-70

T

Tachometer

Inspection. . . . . . . . . . . . 54Ab-67

Tail Light

Circuit Diagram. . . . . . . . . . . 90-46

Theft Alarm. . . . . . . . . . . . ...54Af-29
Theft Alarm Indicator

Inspection. . . . . . . . . . . . .54Af-30

Theft-alarm System

Circuit Diagram. . . . . . . . . . ..90-155

Thermo Valve

Check. . . . . . . . . . . . . ...23A-180

Thermostat. . . . . . . . . . . . . ...14-19
Third Seat. . . . . . . . . . . . . . . -22
Throttle Actuator Control Motor

Check. . . . . . . . . . . . . ...13Aa-31

Throttle Body

Cleaning. . . . . . . . . . . . ...13Aa-16
Overhaul. . . . . . . . . . . . . 11B-13

Throttle Body Assembly. . . . . . . ..13Aa-36
Tie Rod End

Steering, Ball Joint Breakaway Torque Check
. . . . . . . . . . . . . . . . . .37-15

Tightening Specification(s)

Air Conditioning. . . . . . . . . ...55A-127
Automatic Transaxle Overhaul. . . . . 23B-2
Engine Overhaul. . . . . . . . . . ..11B-5
Front Suspension. . . . . . . . . . ...33-2
Rear Suspension. . . . . . . . . . . 34-3

Tightening Torque. . . . . . . . . . . 00-48
Timing Belt. . . . . . . . . . . . . 11A-49

Overhaul. . . . . . . . . . . . . 11B-16
Replace. . . . . . . . . . . . . . 00-58

Tire. . . . . . . . . . . . . . . . . .31-7

Diagnosis. . . . . . . . . . . . . ...31-2
Inflation Pressure Check. . . . . . . . 31-7
Rotation. . . . . . . . . . . . . . 00-71
Wear Check. . . . . . . . . . . . ...31-7

Tire Pressure Monitoring System

Circuit Diagram. . . . . . . . . . ..90-141

Torque Converter

Stall Test. . . . . . . . . . . . . 23A-21

Trailing Arm. . . . . . . . . . . . . .34-13

Bushing, Replacement. . . . . . . . .34-17

Transaxle. . . . . . . . . . . . . . .23B-9

Automatic, Fluid Level Check. . . . . ...00-64
Control. . . . . . . . . . . . . .23A-166
Disassembly and Assembly. . . . . . .23B-9

Transaxle Control. . . . . . . . . . 23A-166
Transaxle Control Module (TCM). . . . 23A-177
Transaxle Mounting. . . . . . . . . . ...32-4
Transfer

10

ALPHABETICAL INDEX