Mitsubishi Outlander XL. Manual — part 21
ZB600297
C
D
0000
(With the quarter outer extension rear removed)
NOTE ON REPAIR WORK
REMOVAL
ZB600119
Quarter outer
extension rear
Quarter outer
extension lower
Rear end inner
panel side
0000
When removing the rear end crossmember, remove the quarter
outer extension rear, quarter outer extension lower, and rear end
inner panel side.
WELDED PANEL REPLACEMENT
3-33
REAR END CROSSMEMBER
INSTALLATION
ZB6001300000
Rear end inner
panel side
1.
Remove the rear end inner panel side from the new rear end
crossmember.
ZB6001670000
Body tape
2.
After the installation of the rear end crossmember, seal both
the holes of the rear end crossmember with body tape to
prevent intrusion of exhaust gas.
REAR FLOOR
M40300000100USA0000010000
ZB600150
Spot weldin g
MIG plug welding : indicates t wo panels to be welde d
: indicates three panels to be
welde d
MIG spot weldin g
MIG arc welding (conti nuous )
Braze weldin g
Anti-corrosion agent application locations
(Use access holes to apply libe
rally to butt- welded joint s.)
( )
Symbol
Operation description
0000
3-34
WELDED PANEL REPLACEMENT
REAR FLOOR
ZB600080000
A
A
B
C
(With the rear floor pan removed)
REPAIR WELDS
NOTE:
Refer to the Rear End Crossmember Section
on P.3-31for the welding points with the rear end
crossmember.
WELDED PANEL REPLACEMENT
3-35
REAR FLOOR
ZB600079
C
B
0000
NOTE ON REPAIR WORK
REMOVAL
ZB6001390000
Rear floor crossmember upper
extension mounting hole
60 mm
(2.36 in)
When removing the rear floor side member upper, cut at 60 mm
(2.36 inches) behind the rear floor crossmember upper
extension mounting hole shown in the figure.
QUARTER INNER
M40300000120USA0000010000
ZB6001450000
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
3-36
WELDED PANEL REPLACEMENT
QUARTER INNER
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