Mitsubishi Outlander XL. Manual — part 22

ZB600081

B

E

D

0000

A

C

A

B

(With the side outer panel removed)

(With the side outer panel removed)

Right side

Left side

Left side

REPAIR WELDS

Acoustic foam

Acoustic foam

When repairing the area using foam materials do
not use firing tools since the foaming materials
may burn.

NOTE:

｠

Refer to the Quarter Outer section on P.3-23for the
welding point with quarter outer.

｠

Refer to the Roof section on P.3-26for the welding
points and riveting points with the roof.

WELDED PANEL REPLACEMENT

3-37

QUARTER INNER

ZB600087

AB501468

AB501469

AB501470

AB501472

C

0000

D

E

C

(Right side)

(Left side)

Seven-people

Seven-people

3-38

WELDED PANEL REPLACEMENT

QUARTER INNER

NOTE ON REPAIR WORK

INSTALLATION

ZB600166

AB501598

AB501431

Urethane
foam

0000

Urethane
foam

Seven-people

Five-people

1.

When installing the new gate pillar reinforcement, affix
urethane foam so that it fills the gate pillar bottom to prevent
the foam material from dripping.

ZB6001700000

2.

Because foam materials cannot be filled into the rear pillar
inside after the installation of the quarter inner panel, press in
sponge as a temporary measure to fill the rear pillar inside
from the hole to the dotted line shown in the figure.

ZB6001620000

3.

After installing the gate pillar reinforcement, seal the hole and
flange with bolt and aluminum tape, and then fill the hole with
foam materials from the hole as shown in the figure.

Foam: 3M™ AAD ULTRAPRO Panel foam-Yellow

WELDED PANEL REPLACEMENT

3-39

QUARTER INNER

ZB6001120000

4.

Wait 2 hours after filling the foam materials to remove the bolt
and aluminum tape, then melt the foam materials with a
soldering gun to ensure that a clip, etc. can be inserted in the
hole filled with foam materials.

QUARTER INNER (PARTIAL REPLACEMENT)

M40300000002USA0000010000

ZB600048 0000

( )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

3-40

WELDED PANEL REPLACEMENT

QUARTER INNER (PARTIAL REPLACEMENT)