Mitsubishi Outlander XL. Manual — part 65

15. COOLANT HOSES (RADIATOR HOSE,

HEATER HOSE) (INSPECT)

M10001000097USA0000010000

Inspect the surface of radiator hoses and heater hoses for heat
and mechanical damage. Hard and brittle rubber, cracking,
tears, cuts, abrasions and excessive swelling indicate
deterioration of the rubber.

16. DISC BRAKE PADS (INSPECT FOR WEAR)

M10001000032USA0000010000

ZC6011040000

Check for fluid contamination and wear. Replace the complete
set of pads if any one pad is defective.

Thickness of lining
Minimum limit: 2.0 mm (0.08 in)

The pads for the right and left wheels should be replaced at
the same time. Never split or intermix brake pad sets. All
four pads must be replaced as a complete set.

17. BRAKE HOSES (CHECK FOR

DETERIORATION OR LEAKS)

M10001000034USA0000010000

Inspection of brake hoses should be included in all brake service
operations.
The hoses should be checked for:

Incorrect length, severe surface cracking, pulling, scuffing or
worn spots. (If the fabric casing of the hoses is exposed by
cracks or abrasion in the rubber hose cover, the hoses should
be replaced. Eventual deterioration of the hose and possible
bursting failure may occur).

Incorrect installation, twisting or interference with wheel, tire
or chassis.

18. BALL JOINT AND STEERING LINKAGE SEALS

(INSPECT FOR GREASE LEAKS AND DAMAGE)

M10001000035USA0000010000

ZC6011060000

Bellows

Dust cover

These components, which are permanently lubricated at the
factory, do not require periodic lubrication. Damaged seals
and bellows should be replaced to prevent leakage or grease
contamination.

Inspect the dust cover and bellows for proper sealing, leakage
and damage, and replace them if defective.

GENERAL <BODY AND CHASSIS>

00-69

MAINTENANCE SERVICE

19. DRIVE SHAFT BOOTS (INSPECT FOR GREASE

LEAKS AND DAMAGE)

M10001000036USA0000010000

ZC0001090000

Boots

These components, which are permanently lubricated at the
factory, do not require periodic lubrication. Damaged seals
and boots should be replaced to prevent leakage or grease
contamination.

Inspect the boots for proper sealing, leakage and damage.
Replace them if defective.

20. SUSPENSION SYSTEM (INSPECT FOR

LOOSENESS AND DAMAGE)

M10001000096USA0000010000

Visually inspect the front/rear suspension components for
deterioration and damage. Re-tighten the front/rear suspension
components retaining bolts to specified torque.

21. REAR AXLE OIL (CHECK OIL LEVEL)

M10001000075USA0000010000

Rear differential oil check

Remove the filler plug.

ZC6011100000

Gear oil

Upper
limit

Lower
limit

8 mm (0.3 in)

Check that gear oil level is not 8 mm (0.3 inch) below the
bottom of filler plug hole.

Tighten the filler plug to the specified torque.

Tightening torque: 32 ± 2 N·m (23 ± 2 ft-lb)

00-70

GENERAL <BODY AND CHASSIS>

MAINTENANCE SERVICE

22. TIRES (ROTATE)

M10001000089USA0000010000

ZC6011110000

Rotate tires regularly to equalize tire wear and help extend tire
life. Recommended tire rotation is every 12,000 km (7,500
miles).
Timing for the rotation may vary according to vehicle condition,
road surface conditions, and individual driver's habits.
When rotating tires, check for uneven wear, damage, and wheel
alignment. Abnormal wear is usually caused by incorrect tire
pressure, improper wheel alignment, out-of balance wheels, or
severe braking.
The first rotation is the most important, to achieve more uniform
wear for all tires on the vehicle.

23. AIR FILTER (REPLACE)

M10001000090USA0000010000

Remove the glove box. (Refer to GROUP 52A - Instrument
Panel Removal and Installation P.52A-2)

Remove the two screws as shown, and replace the clean air
filter.

Install the glove box.

MAIN SEALANT AND ADHESIVE TABLE

M10001000038USA0000010000

Application

3M™ No.

Loctite®/
permatex®No.

ENGINE AND
DRIVETRAIN

Between rocker cover and
camshaft

bearing

cap.

Between

rocker

cover,

semicircular packing and
cylinder head. Between oil
pressure switch and engine.

3M™ AAD Part No. 08672
Ultrapro High Temp. Silicone
Gasket or 3M™ AAD Part No.
8679

Black/8678

Black

Press-In-Place

Silicone

gasket strips

Permatex®Ultra Black 598,
No.82180

Between

engine

coolant

temperature switch, engine
coolant temperature sensor,
thermo valve, thermo switch,
joint,

engine

coolant

temperature

gauge

unit

(large-size) and engine

3M™ AAD Part No. 08731
Medium

Strength

Blue

Threadlocker

Loctite®242 Blue Service
Tool Removable 24200

Between oil pan and engine
block

3M™ AAD Part No. 08672,
3M™ AAD Part No. 08704 or
3M™

AAD

Part

No.

08679/8678

Permatex®Ultra Gray 599,
No.82194

WEATHERSTRI
PPING

FOR

GLASS

Between tempered glass,
body

flanges,

and

weatherstrip

3M™ AAD Part No. 08509
Auto Bedding and Glazing
Compound or 3M™ AAD Part
No.

08633

Windo-weld

Resealant

GENERAL <BODY AND CHASSIS>

00-71

MAINTENANCE SERVICE

Application

3M™ No.

Loctite®/
permatex®No.

WEATHERSTRI
PPING

FOR

GLASS

Between laminated glass and
weatherstrip

3M™ AAD Part No. 08633

INTERIORS

Adhesive of vinyl chloride
cloth

3M™ AAD Part No. 08088
General Trim Adhesive or
3M™ AAD Part No. 08064
Vinyl Trim Adhesive

Permatex®Vinyl Repair Kit
No.81786

Adhesion of door weatherstrip 3M™ AAD Part No. 08001

(yellow) or 3M™ AAD Part
No. 08008 (black) Super
Weatherstrip Adhesive or
3M™ AAD Part No. 08011
Black Weatherstrip Adhesive

Permatex®Super

Black

Weatherstrip Adhesive No.
82, 81850

Sealing of various grommets
and packing

3M™ AAD Part No. 08509 or
3M™ AAD Part No. 8678

Adhesion of headliners and
various interior decorative
materials

3M™ AAD Part No. 08088
General Trim Adhesive or
3M™ AAD Part No. 08090
Super Trim Adhesive

Permatex®Spray
Adhesive No.82019

BODY
SEALANTS

Sealing of sheet metal joints,
drip rail, floor, side panels,
trunk, front panel, tail gate
hinge

3M™ AAD Part No. 08531
Heavy Drip-Check Sealer
(gray) or 3M™ AAD Part No.
08302 Ultrapro Autobody
Sealant (clear) or 3M™ AAD
Part No. 08361 Urethane A/B
Sealant (gray or white)

Miscellaneous body sealants
(original mounted
w/adhesive tape)

｠

Waterproof door film

｠

Fender panel

｠

Splash shield

｠

Mud guard

｠

Rear combination light

3M™ AAD Part No. 08633
Windo-weld Resealant

Fuel Tank and Pad

3M™ AAD Part No. 08088
General Trim Adhesive or
3M™ AAD Part No. 08090
Super Trim Adhesive

Permatex®Spray
Adhesive No.82019

CHASSIS
SEALANT

Sealant of various flange
faces and threaded parts.
Packing of fuel gauge unit

3M™ AAD Part No. 08730
High

Strength

Red

Threadlock or 3M™ AAD Part
No. 08731 Medium Strength
Blue Threadlocker

Loctite®272 High Strength
and High Temperature
27200

00-72

GENERAL <BODY AND CHASSIS>

MAIN SEALANT AND ADHESIVE TABLE

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Mitsubishi Outlander XL. Manual — part 65

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