Mitsubishi Outlander XL. Manual — part 14
ZB600069
A
A
0000
REPAIR WELDS
Acoustic foam
NOTE:
Refer to the Front End Crossmember section
on P.3-3for the welding point with front end
crossmember.
When repairing the area using foam materials do
not use firing tools since the foaming materials
may burn.
WELDED PANEL REPLACEMENT
3-5
FENDER SHIELD
ZB600070
AB501603
E
B
B
C
D
C
B
0000
(With the front upper frame outer removed)
Acoustic foam
AB501449
Acoustic foam
3-6
WELDED PANEL REPLACEMENT
FENDER SHIELD
ZB600071
AB501604
D
E
0000
ZB600437 0000
90 mm
(3.5 in)
180 mm
(7.1 in)
Front upper
frame inner
Front upper
frame outer
NOTE:
Partial replacement of the front upper frame is
possible depending on the range of damage. For partial
replacement, cut the front upper frame outer at 90 mm (3.5
inches) forward of the vehicle from its positioning hole,
and front upper frame inner at 180 mm (7.1 inches).
NOTE ON REPAIR WORK
REMOVAL
ZB600168 0000
Front sidemember outer
1.
Turn up the front sidemember outer as shown to cut off the
welded point between the front sidemember rear bulkhead
and the front sidemember brace lower.
WELDED PANEL REPLACEMENT
3-7
FENDER SHIELD
INSTALLATION
ZB600155 0000
1.
After installation of the upper frame outer, press in sponge
from the hole up to the dotted line shown in the figure as a
temporary measure to fill the inside of the upper frame outer.
FRONT SIDEMEMBER (PARTIAL REPLACEMENT)
M40300000001USA0000010000
AB501088
ZB6001530000
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
3-8
WELDED PANEL REPLACEMENT
FRONT SIDEMEMBER (PARTIAL REPLACEMENT)
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