Mitsubishi Outlander XL. Manual — part 18
ZB600075
F
A
B
C
F
0000
A
REPAIR WELDS
Acoustic foam
(With the side outer panel removed)
Acoustic foam
50 mm
(1.97 in)
50 mm
(1.97 in)
260 mm
(10.2 in)
B
C
D
E
F
D
When repairing the area using foam materials do
not use firing tools since the foaming materials
may burn.
WELDED PANEL REPLACEMENT
3-21
SIDE SILL
NOTE ON REPAIR WORK
INSTALLATION
ZB6001260000
Center inner
pillar upper
Center inner
pillar lower
1.
Remove the center inner pillar upper and center inner pillar
lower from a new center pillar inner.
ZB6001270000
Side sill outer
reinforcement rear
Side sill outer
reinforcement front
2.
Remove the side sill outer reinforcement front and side sill
outer reinforcement rear from a new side sill reinforcement.
ZB600169 0000
Side sill
end plate
Quarter inner
extension front
Cut position
3.
When installing a new side sill outer reinforcement rear, lift the
side sill end plate up to the point shown in the figure, cut the
quarter inner extension front at a position shown in the figure,
and remove it. Install the side sill outer reinforcement rear, and
next install and weld the quarter inner extension front.
ZB600136 0000
Urethane foam
4.
When installing the new floor side sill outer, affix urethane
foam as shown in the figure as a temporary measure to fill the
inside of the center pillar.
3-22
WELDED PANEL REPLACEMENT
SIDE SILL
ZB600105 0000
5.
After installing the new floor side sill outer, seal the hole and
flange with bolt and aluminum tape, and then fill the hole with
foam materials as shown in the figure.
Foam: 3M™ AAD ULTRAPRO Panel foam-Yellow
ZB600112 0000
6.
Wait 2 hours after filling the foam materials to remove the bolt
and aluminum tape, then melt the foam materials with a
soldering gun to ensure that a clip, etc. can be inserted in the
hole filled with foam materials.
QUARTER OUTER
M40300000080USA0000010000
ZB6001470000
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
WELDED PANEL REPLACEMENT
3-23
QUARTER OUTER
ZB600076
A
F
A
E
0000
B
C
The same position as
the new quarter outer panel
3 points
right side
REPAIR WELDS
3 points
left side
Right side
Acoustic foam
B
C
D
D
190 ± 50 mm
(7.5 ± 1.97 in)
40 ± 20 mm
(1.57 ± 0.78 in)
When repairing the area using foam materials do
not use firing tools since the foaming materials
may burn.
3-24
WELDED PANEL REPLACEMENT
QUARTER OUTER
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст