Mitsubishi Outlander XL. Manual — part 17
ZB600347 0000
: Body sealant
4.
When installing the front pillar outer, apply body sealant as
shown in the figure.
ZB600138 0000
5.
After installing the front pillar outer, seal the hole and flange
with bolt and aluminum tape, and then fill the hole with foam
materials as shown in the figure.
Foam : 3M™ AAD ULTRAPRO Panel foam-Yellow
ZB600112 0001
6.
Wait 2 hours after filling the foam materials to remove the bolt
and aluminum tape, then melt the foam materials with a
soldering gun to ensure that a clip, etc. can be inserted in the
hole filled with foam materials
CENTER PILLAR
M40300000060USA0000010000
ZB600148 0000
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
WELDED PANEL REPLACEMENT
3-17
CENTER PILLAR
ZB600074
E
D
A
B
The same position as the
new center pillar outer
REPAIR WELDS
Acoustic foam
F
C
(With the side outer panel removed)
0000
70 mm
(2.75 in)
30 mm
(1.2 in)
A
B
C
D
E
F
When repairing the area using foam materials do
not use firing tools since the foaming materials
may burn.
3-18
WELDED PANEL REPLACEMENT
CENTER PILLAR
NOTE ON REPAIR WORK
REMOVAL
ZB600158 0000
Center inner pillar upper
After cutting the center pillar inner from the side outer panel,
remove the center pillar inner upper remaining on the body.
INSTALLATION
ZB6001560000
50 mm
(1.97 in)
Side outer panel
Center pillar reinfoecement
1.
To reinforce the strength of the center pillar cut-off area, cut
off the side outer panel 50 mm (1.97 inches) above the cut-off
position.
ZB6002960000
Center inner
pillar upper
Center inner
pillar lower
Weld and repair if the side sill reinforcement front is
damaged.
2.
Remove the center inner pillar upper and center inner pillar
lower from a new center pillar inner.
ZB6001370000
Urethane
foam
3.
When installing the new center pillar outer, affix urethane foam
as shown in the figure as a temporary measure to fill the inside
of the center pillar.
WELDED PANEL REPLACEMENT
3-19
CENTER PILLAR
ZB600105 0000
4.
After installing the new center pillar reinforcement, seal the
hole and flange with bolt and aluminum tape, and then fill the
hole with foam materials as shown in the figure.
Foam : 3M™ AAD ULTRAPRO Panel foam-Yellow
ZB6001120000
5.
Wait 2 hours after filling the foam materials to remove the bolt
and aluminum tape, then melt the foam materials with a
soldering gun to ensure that a clip, etc. can be inserted in the
hole filled with foam materials.
SIDE SILL
M40300000070USA0000010000
ZB6001510000
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
3-20
WELDED PANEL REPLACEMENT
SIDE SILL
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