Mitsubishi Outlander XL. Manual — part 180
INSTALLATION SERVICE POINTS
>>A<< CAMSHAFT, RIGHT / CAMSHAFT, LEFT
INSTALLATION
ZK6000600000
Slit (left bank only)
Use care to prevent confusion of the right and left bank
camshafts.
1.
Apply engine oil to the camshaft journals and cams and then
install the camshafts.
NOTE:
The left bank camshaft is identified by a slit 4
mm (0.16 inch) wide at the rear end of the camshaft.
2.
Install the cylinder head, placing the dowel pin of the camshaft
upward.
>>B<< CAMSHAFT POSITION SENSING CYLINDER
INSTALLATION
1.
Mate the groove on the camshaft rear end face properly with
the protrusion of the camshaft position sensing cylinder so that
the camshaft position sensing cylinder can be installed.
ZK602101AA00
MB990767
MD998719
2.
Install the camshaft sprocket and the camshaft sprocket bolt
to the camshaft. Using the special tools MB990767 and
MD998719, prevent the camshaft position sensing cylinder
from rotating and tighten it to the specified torque.
>>C<< LASH ADJUSTER INSTALLATION
If the lash adjuster is re-used, clean the lash adjuster. (Refer
to lash adjuster inspection P.11B-43.)
ENGINE OVERHAUL
11B-39
ROCKER COVER AND CAMSHAFT
ZK602104AA00
MD998443
MD998443
Fit the lash adjuster onto the rocker arm without allowing diesel
fuel to spill out. Fit special tool MD998443 to prevent the lash
adjuster coming from free and falling to the floor.
>>D<< ADJUSTING SCREW INSTALLATION
ZK6021180000
3 mm
Install provisionally the screw to rocker arm, insert it so that end
of the screw is flush with the edge of the rocker arm or projects
slightly 3 mm (0.1 inch).
>>E<< ROCKER ARMS AND SHAFT / ROCKER SHAFT CAP
INSTALLATION
1.
In accordance with the tags for the reinstallation, install the
rocker arm and so on to the rocker arm shaft.
11B-40
ENGINE OVERHAUL
ROCKER COVER AND CAMSHAFT
ZK601903
Exhaust side
Intake side
Notch
Notch
Identification mark
Identification mark
0000
2.
Temporarily install the intake rocker arms and shaft.
NOTE:
Place the notch on the end face in the direction
shown in the illustration.
3.
Temporarily install the exhaust rocker arms shaft.
NOTE:
Place the notch on the end face in the direction
shown in the illustration.
NOTE:
Install the rocker arm shaft with oil hole to the
lower (cylinder head) side.
4.
Install the rocker shaft cap.
NOTE:
Pay attention to the installation direction of the
rocker shaft cap at the exhaust side.
5.
Confirm the each rocker arm and rocker arm shaft assembly
are in position and then tighten to the specified torque.
Tightening torque:
Exhaust side (M6): 13 ± 1 N·m (115 ± 8 in-lb)
Intake side (M8): 31 ± 3 N·m (23 ± 2 ft-lb)
ENGINE OVERHAUL
11B-41
ROCKER COVER AND CAMSHAFT
>>F<< CAMSHAFT OIL SEAL INSTALLATION
ZK602117
<Right bank side>
0000
MD998713
Oil seal
Camshaft
Camshaft
sprocket bolt
ZK602116
MD998713
MD998777
0000
Camshaft
Oil seal
<Left bank side>
Camshaft
sprocket bolt
1.
Use special tools MD998713 and MD998777 to install the
camshaft oil seal.
2.
Screw the camshaft sprocket bolt until the special tool touches
the end face of the cylinder head.
>>G<< ROCKER COVER, RIGHT / ROCKER COVER, LEFT
INSTALLATION
ZK6040880000
1
2
3
4
5
6
1
2
5
4
3
6
Timing belt side
Right
bank
Left
bank
Tighten the rocker cover to the specified torque in the sequence
shown in the illustration.
Tightening torque: 8.3 ± 1.0 N·m (74 ± 8 in-lb)
CAMSHAFT INSPECTION
M11103000903USA0000010000
11B-42
ENGINE OVERHAUL
ROCKER COVER AND CAMSHAFT
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