Mitsubishi Outlander XL. Manual — part 179
INSTALLATION SERVICE POINTS
>>A<< EXHAUST MANIFOLD GASKET INSTALLATION
ZK6019060000
Identification
mark
Install the exhaust manifold gasket so that the identification mark
is positioned as shown in the illustration.
>>B<< EXHAUST MANIFOLD BRACKET, LEFT
INSTALLATION
ZK601908
Exhaust manifold
bracket, left
0000
After temporarily tightening the left exhaust manifold bracket
with the installation bolts, check the exhaust manifold fastens
securely to the cylinder block. Tighten the left exhaust manifold
bracket to the specified tightening torque.
Tightening torque: 47 ± 11 N·m (36 ± 7 ft-lb)
>>C<< EXHAUST MANIFOLD GASKET INSTALLATION
ZK601905
Identification mark
0000
Install the exhaust manifold gasket so that the identification mark
is positioned as shown in the illustration.
ENGINE OVERHAUL
11B-35
EXHAUST MANIFOLD
>>D<< EXHAUST MANIFOLD BRACKET, RIGHT
INSTALLATION
ZK601907
Exhaust manifold
bracket, right
0000
1.
After temporarily tightening the right exhaust manifold bracket
with the installation bolts, check the exhaust manifold fastens
securely to the cylinder block. Tighten the right exhaust
manifold bracket to the specified tightening torque.
2.
Tighten the cylinder block side bolt to the specified tightening
torque.
Tightening torque: 47 ± 11 N·m (36 ± 7 ft-lb)
3.
Tighten the exhaust manifold side bolt to the specified
tightening torque.
Tightening torque: 41 ± 10 N·m (30 ± 7 ft-lb)
ROCKER COVER AND CAMSHAFT
REMOVAL AND INSTALLATION
M11103000057USA0000010000
11B-36
ENGINE OVERHAUL
ROCKER COVER AND CAMSHAFT
ZK6000350000
Apply engine oil to
all moving parts
before installation.
10 ± 2 N·m
89 ± 17 in-lb
8.3 ± 1.0 N·m
74 ± 8 in-lb
8.3 ± 1.0 N·m
74 ± 8 in-lb
23 ± 6 N·m
17 ± 4 ft-lb
13
15
14
16
18
19
20
21
11
22 ± 4 N·m
17 ± 2 ft-lb
2.5 ± 0.4 N·m
22 ± 3 in-lb
5
1
2
3
4
6
7
9
10
8
22
23
22
31 ± 3 N·m
23 ± 2 ft-lb
13 ± 1 N·m
115 ± 8 in-lb
9.0 ± 1.0 N·m
80 ± 8 in-lb
17
24
26
28
29
30
27
25
12
Removal steps
1.
BLOW-BY HOSE
2.
BLOW-BY HOSE
3.
POSITIVE CRANKCASE VENTILATION
HOSE
4.
POSITIVE CRANKCASE VENTILATION
VALVE
5.
O-RING
6.
OIL FILLER CAP
>>G<<
7.
ROCKER COVER, RIGHT
8.
ROCKER COVER GASKET
>>G<<
9.
ROCKER COVER, LEFT
Removal steps
10. ROCKER COVER GASKET
>>F<<
11. CAMSHAFT OIL SEAL
>>E<<
12. ROCKER SHAFT CAP, INTAKE
>>E<<
13. ROCKER ARMS AND SHAFT, INTAKE
>>E<<
14. ROCKER SHAFT CAP, EXHAUST
<<A>>
>>E<<
15. ROCKER
ARMS
AND
SHAFT,
EXHAUST
16. NUT
>>D<<
17. ADJUSTING SCREW
<<B>>
18. ROCKER ARM SHAFT ASSEMBLY
19. ROCKER ARM C
ENGINE OVERHAUL
11B-37
ROCKER COVER AND CAMSHAFT
Removal steps
20. PISTON ARM ASSEMBLY
21. ROCKER ARM D
>>C<<
22. LASH ADJUSTER
23. ROCKER ARM SHAFT
24. CAMSHAFT POSITION SENSOR
25. O-RING
26. CAMSHAFT
POSITION
SENSOR
SUPPORT
Removal steps
27. CAMSHAFT
POSITION
SENSOR
SUPPORT GASKET
<<C>>
>>B<<
28. CAMSHAFT
POSITION
SENSING
CYLINDER
>>A<<
29. CAMSHAFT, RIGHT
>>A<<
30. CAMSHAFT, LEFT
Required Special Tools:
⦆
MD998443: Lash Adjuster Holder
⦆
MD998713: Camshaft Oil Seal Installer
⦆
MD998777: Camshaft Oil Seal Installer Adapter
⦆
MB990767: End Yoke Holder
⦆
MD998719: Pins
REMOVAL SERVICE POINT
<<A>> ROCKER ARMS AND SHAFT ASSEMBLY REMOVAL
ZK602103AA00
MD998443
Lash adjuster
If the lash adjuster is re-used, clean the lash adjuster. (Refer
to lash adjuster inspection P.11B-43.)
Set special tool MD998443 to prevent the lash adjuster coming
from free and falling to the floor.
<<B>> ROCKER ARM SHAFT ASSEMBLY REMOVAL
Never overhaul the rocker arm shaft assembly.
<<C>> CAMSHAFT POSITION SENSING CYLINDER
REMOVAL
ZK602101AA00
MB990767
MD998719
Install the camshaft sprocket and the camshaft sprocket bolt to
the camshaft. Using the special tools MB990767 and
MD998719, prevent the camshaft position sensing cylinder from
rotating and remove it.
11B-38
ENGINE OVERHAUL
ROCKER COVER AND CAMSHAFT
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