Mitsubishi Outlander XL. Manual — part 436
STEP 3. Check the hanger for cracks.
Q:Is the hanger cracked?
YES:
Replace, then go to Step 1.
NO:
Go to Step 4.
STEP 4. Check for interference of the pipes and
muffler with the body.
Q:Are the pipes and muffler interfering with the
body?
YES:
Repair, then go to Step 1.
NO:
Go to Step 5.
STEP 5. Check the heat protectors.
Q:Are any heat protectors loose or damaged?
YES:
Tighten or replace, then go to Step 1.
NO:
Go to Step 6.
STEP 6. Check the pipes and muffler for damage.
Q:Are the pipes and muffler damaged?
YES:
Replace, then go to Step 1.
NO:
There is no action to be taken.
SPECIAL TOOLS
M11501000006USA0000010000
Tool
Tool number and name Supersession
Application
YB991953AA01
MB991953
Oxygen sensor wrench
MB991953-01
Removal and installation
of heated oxygen sensor
YD998770AA01
MD998770
Oxygen sensor wrench
MD998770-01 or General
service tool
INTAKE AND EXHAUST
15-5
SPECIAL TOOLS
AIR CLEANER
REMOVAL AND INSTALLATION
M11501000021USA0000010000
ZC600332
1
2
3
4
5
7
8
9
10
3.9 ± 1.0 N·m
35 ± 8 in-lb
3.9 ± 1.0 N·m
35 ± 8 in-lb
9.5 ± 3.5 N·m
84 ± 31 in-lb
9.5 ± 3.5 N·m
84 ± 31 in-lb
7.0 ± 3.0 N·m
62 ± 27 in-lb
1.8 ± 0.6 N·m
16 ± 5 in-lb
6
AA00
Removal steps
1.
Air cleaner intake duct
2.
Mass airflow sensor connector
3.
Mass airflow sensor
4.
Air cleaner body
5.
Air cleaner element
6.
Breather hose connection
>>A<<
7.
Nipple
Removal steps
8.
Air cleaner to throttle body duct
·
Engine control module (ECM) [Refer to
GROUP 13Aa, Engine Control Module
(ECM) P.13Aa-37].
9.
Air cleaner cover
10. Air cleaner bracket
INSTALLATION SERVICE POINT
>>A<< NIPPLE INSTALLATION
Securely install the nipple to the air cleaner to throttle body
duct.
15-6
INTAKE AND EXHAUST
AIR CLEANER
INTAKE MANIFOLD PLENUM
REMOVAL AND INSTALLATION
M11501000027USA0000010000
Pre-removal Operation
⦆
Engine Coolant Draining (Refer to GROUP 14, On-vehicle
⦆
Engine Cover Removal (Refer to GROUP 16c, Ignition coil P.
⦆
Strut Tower Bar Removal (Refer to GROUP 42Aa, Strut Tower
⦆
Air Cleaner Assembly Removal (Refer to P.15-6).
⦆
Throttle Body Removal (Refer to GROUP 13Aa, Throttle
Post-installation Operation
⦆
Throttle Body Installation (Refer to GROUP 13Aa, Throttle
⦆
Air Cleaner Assembly Installation (Refer to P.15-6).
⦆
Strut Tower Bar Installation (Refer to GROUP 42Aa, Strut
⦆
Engine Cover Installation (Refer to GROUP 16c, Ignition
⦆
Engine Coolant Refilling (Refer to GROUP 14, On-vehicle
ZC600581
9.5 ± 2.5 N·m
84 ± 22 in-lb
22 ± 1 N·m
16 ± 1 ft-lb
22 ± 1 N·m
16 ± 1 ft-lb
11 ± 1 N·m
98 ± 8 in-lb
11 ± 1 N·m
98 ± 8 in-lb
11 ± 1 N·m
98 ± 8 in-lb
11 ± 1 N·m
98 ± 8 in-lb
9.5 ± 2.5 N·m
84 ± 22 in-lb
9.5 ± 2.5 N·m
84 ± 22 in-lb
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
5.5 ± 1.5 N·m
49 ± 13 in-lb
22 ± 1 N·m
16 ± 1 ft-lb
3
2
1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
29
30
31
28
32
33
34
35
35
N
N
N
N
5.0 ± 1.0 N·m
44 ± 9 in-lb
AA00
Removal steps
1.
Manifold absolute pressure sensor
connector
Removal steps
2.
Manifold absolute pressure sensor
3.
O-ring
INTAKE AND EXHAUST
15-7
INTAKE MANIFOLD PLENUM
Removal steps
4.
Variable intake air control solenoid
valve connector
5.
Right bank heated oxygen sensor
connector
6.
Right bank heated oxygen sensor
(Rear)
7.
Right bank heated oxygen sensor
(Front)
8.
Purge hose
9.
Vacuum hose assembly
10. Vacuum hose
11. Vacuum tank
12. Vacuum tank bracket
13. Variable intake air control solenoid
valve
14. Left bank knock sensor connector
15. Left bank knock sensor
16. Right bank knock sensor connector
17. Right bank knock sensor
18. Control wiring harness and injector
wiring harness combination connector
Removal steps
19. Control wiring harness
20. Engine cover bracket
21. Harness bracket
22. Vacuum hose connection
23. Evaporative emission purge solenoid
connector
24. Purge hose
25. Purge hose
26. Intake manifold plenum stay, rear
27. Evaporative emission purge solenoid
28. Intake manifold plenum stay, front
29. Exhaust gas recirculation pipe
30. Gasket
31. Gasket
32. Blow-by hose connection
33. Intake manifold plenum
34. Intake manifold plenum gasket
35. Harness bracket
INTAKE MANIFOLD
REMOVAL AND INSTALLATION
M11501000030USA0000010000
Pre-removal Operation
⦆
Fuel Discharge Prevention [Refer to GROUP 13Aa, On-vehicle
Service - Fuel Pump Connector Disconnection (How to Reduce
Pressurized Fuel Lines) P.13Aa-20].
⦆
Intake Manifold Plenum Removal (Refer to P.15-7).
Post-installation Operation
⦆
Intake Manifold Plenum Installation (Refer to P.15-7).
⦆
Fuel Leakage Inspection
15-8
INTAKE AND EXHAUST
INTAKE MANIFOLD
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