Mitsubishi Outlander XL. Manual — part 434
![](/vehicles/winoney/olyerd/ierigig/mmyark.png)
RADIATOR
REMOVAL AND INSTALLATION
M11401000015USA0000010000
Vehicles for California emission regulation
⦆
Never remove the radiator sensor from the
radiator because it cannot be disassembled.
When replacing the radiator sensor, replace it
with the radiator as a set. When the radiator
sensor is removed from the radiator, the engine
control module (ECM) detects an error and sets
a diagnostic trouble code.
⦆
Never replace the DOR radiator with the NON-
DOR radiator.
⦆
Never clean the DOR radiator with a high
concentration of alkaline cleaner.
Pre-removal Operation
⦆
Engine Coolant Draining (Refer to P.14-15).
⦆
Air Cleaner Removal (Refer to GROUP 15, Air Cleaner P.
Post-installation Operation
⦆
Air Cleaner Installation (Refer to GROUP 15, Air Cleaner P.
⦆
Engine Coolant Refilling and Level Check (Refer to P.14-15).
⦆
Transmission Fluid Refilling and Level Check (Refer to GROUP
00, Maintenance Service - Transmission Fluid P.00-64).
ENGINE COOLING
14-27
RADIATOR
![](/vehicles/winoney/olyerd/ierigig/quca.png)
ZC600426
12 ± 2 N·m
102 ± 22 in-lb
12 ± 2 N·m
102 ± 22 in-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
4.0 ± 2.0 N·m
36 ± 17 in-lb
24 ± 4 N·m
18 ± 3 ft-lb
12 ± 2 N·m
102 ± 22 in-lb
5.0 ± 1.0 N·m
44 ± 9 in-lb
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
21
22
23
24
25
26
N
AA00
Radiator removal steps
1.
Drain plug
2.
O-ring
3.
Radiator cap
4.
Transmission oil cooler line hose and
tube assembly
5.
Radiator condenser tank hose
<<A>>
>>A<<
6.
Radiator upper hose
7.
Radiator cap assembly
<<A>>
>>A<<
8.
Radiator upper hose
9.
Clamp
<<A>>
>>A<<
10. Radiator lower hose
Radiator removal steps
11. Radiator hose support
12. Radiator sensor connector <DOR
radiator>
13. Radiator fan motor connector
14. Condenser fan motor connector
15. Fan, fan motor and cooling fan shroud
assembly
·
Radiator grille, headlight support upper
panel cover (Refer to GROUP 51A,
Radiator Grille P.51A-7).
14-28
ENGINE COOLING
RADIATOR
![](/vehicles/winoney/olyerd/ierigig/xplinonow.png)
Radiator removal steps
·
Front impact sensor (Refer to GROUP
52B, Front Impact Sensor P.
52B-324).
·
Hood lock release cable, hood latch
(Refer to GROUP 42Aa, Hood P.
42Aa-5).
16. Front end upper bar assembly
17. Radiator assembly
18. Support upper insulator
19. Support lower insulator
20. Radiator condenser tank
21. Radiator condenser tank bracket
Cooling fan shroud removal steps
5.
Radiator condenser tank hose
Cooling fan shroud removal steps
<<A>>
>>A<<
6.
Radiator upper hose
7.
Radiator cap assembly
12. Radiator sensor connector <DOR
radiator>
13. Radiator fan motor connector
14. Condenser fan motor connector
15. Fan, fan motor and cooling fan shroud
assembly
22. Radiator fan motor
23. Fan
24. Condenser fan motor
25. Fan
26. Cooling fan shroud
REMOVAL SERVICE POINT
<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE
DISCONNECTION
ZC6006480000
Mating marks
Make mating marks on the radiator hose and the hose clamp.
Disconnect the radiator hose.
INSTALLATION SERVICE POINT
>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE
INSTALLATION
ZC6006490001
Mating marks
Projection
Water inlet fitting,
thermostat housing
or radiator
1.
Insert each hose as far as the projection of the water inlet
fitting, thermostat housing or radiator.
2.
Align the mating marks on the radiator hose and hose clamp,
and then connect the radiator hose.
ENGINE COOLING
14-29
RADIATOR
MEMO
14-30
ENGINE COOLING
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