Mitsubishi Outlander XL. Manual — part 711

GREASE/SEALANT APPLICATION POINTS

ZC5019760000

Grease: Silicone grease

Sealant: 3M™ AAD Part No. 8663 or equivalent

ASSEMBLY SERVICE POINT

>>A<< BAND INSTALLATION

ZC5019770000

W

MB991561

Adjusting bolt

Stopper

1.

Turn the adjusting bolt for the boot band clipping tool (Special
tool: MB991561) to adjust the opening dimension (W) to the
standard value.

Standard value (W): 2.9 mm (0.11 inch)
When opening dimension is more than 2.9 mm (0.11
inch)
Tighten the adjusting bolt.
When opening dimension is less than 2.9 mm (0.11
inch)
Loosen the adjusting bolt.

NOTE:

｠

The adjusting bolt changes W approximately 0.7 mm for
each rotation.

｠

Do not rotate the adjusting bolt more than one rotation.

POWER STEERING

37-33

POWER STEERING GEAR BOX AND LINKAGE

ZC502005

MB991561

0000

｠

Secure the gear housing, and crimp the crimping part of
the band firmly with the tip of the special tool.

｠

Crimp the boot band securely until the special tool
contacts the stopper.

2.

Use the special tool to crimp the boot band.

ZC5020060000

A

3.

Check that the crimping width of the boot band (A) is within
the range of the standard value.

Standard value (A): 2.4 - 2.8 mm (0.09 - 0.11 inch)
When the crimping width is greater than 2.8 mm (0.11
inch)
Readjust the value W described in Step 1 to the
following formula, and perform the operation in Step
2 again.
W=5.5-A (Example: When A is 2.9, W is 2.6.)
When the crimping width is less than 2.4 mm (0.09
inch)
Remove the boot band, readjust the value W
described in Step 1 to the following formula, and
perform the Steps 2 and 3 using a new boot band.
W=5.5-A (Example: When A is 2.3, W is 3.2.)

>>B<< TIE-ROD END/LOCKING NUT INSTALLATION

ZC502007

207 mm

Edge of bellows
assembly groove

Lock nut

0000

Screw in the tie-rod to the length shown in the figure, and hand-
tighten the locking nut.

NOTE:

Install the steering gear & linkage to the body,

adjust the toe-in, and then tighten the locking nut to the
specified torque.

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION

M13702000052USA0000010000

Pre-removal operation

｠

Power Steering Fluid Draining (Refer to P.
37-17.)

Post-installation operation

｠

Engine Room Side Cover (R) Installation (Refer
to GROUP 51A - Under Cover Removal and
Installation P.51A-18.)

37-34

POWER STEERING

POWER STEERING OIL PUMP ASSEMBLY

｠

Engine Room Side Cover (R) Removal (Refer to
GROUP 51A - Under Cover Removal and
Installation P.51A-18.)

｠

Power Steering Fluid Refilling and Bleeding
(Refer to P.37-18.)

｠

Drive Belt Tension Adjustment (Refer to GROUP
11A - Engine Adjustment P.11A-9.)

ZC5018460000

1

2

5

6

7

8

3

4

N

13 ± 2 N·m
110 ± 22 in-lb

25 ± 4 N·m
19 ± 3 ft-lb

57 ± 7 N·m
42 ± 5 ft-lb

50 ± 7 N·m
37 ± 5 ft-lb

Removal steps

1.

Generator and Others Belt (Refer to
GROUP 11A - Crankshaft Pulley
Removal and Installation P.11A-21.)

2.

Suction hose connection

3.

Eye bolt

4.

Gasket

5.

Pressure hose connection

<<A>>

6.

Oil pump assembly

7.

Heat protector

8.

Power steering pump bracket

POWER STEERING

37-35

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL SERVICE POINTS

<<A>> OIL PUMP ASSEMBLY REMOVAL

ZC601962

Oil pump assembly

Stabilizer link

Stabilizer bar

0000

When removing the oil pump assembly, remove the stabilizer
link and stabilizer bar bracket, shift the stabilizer bar to the left
of the vehicle, and then remove the assembly from the front
wheel house (right side).(Refer to GROUP 33 - Stabilizer Bar
Removal And Installation P.33-16.)

INSPECTION

M13702000053USA0000010000

｠

Check the drive belt for cracks.

｠

Check the pulley for uneven rotation.

DISASSEMBLY AND ASSEMBLY

M13702000054USA0000010000

Do not use ATF-SP II M and ATF-SP III for the
power steering fluid.

37-36

POWER STEERING

POWER STEERING OIL PUMP ASSEMBLY