Mitsubishi Montero (2004+). Manual — part 669

FENDER

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INSPECTION

M1421001700182

HOOD SWITCH CONTINUITY CHECK <VEHICLES
WITH THEFT-ALARM SYSTEM>

FENDER

REMOVAL AND INSTALLATION

M1421001900216

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

Hood switch
unpressed

1

− 2

Less than 2 ohms

Hood switch
depressed

Open circuit

1

2

ACX02415

Pre-removal and Post-installation Operation
• Front Bumper Removal and Installation (Refer to GROUP 51, Front Bumper

P.51-3

.)

• Front Mud Guard Removal and Installation (Refer to GROUP 51, Front Mud Guard

P.51-19

.)

• Front Wheel Cut Molding Removal and Installation (Refer to GROUP 51, Front Wheel Cut Molding

P.51-12

.)

AC203222

CLIP

1

2

1

2

AB

SECTION A – A

A

A

REMOVAL STEPS
1. SPLASH SHIELD
2. FENDER

FUEL FILLER LID

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FUEL FILLER LID

REMOVAL AND INSTALLATION

M1421002500318

Pre-removal and Post-installation Operation
• Quarter Trim Lower Removal and Installation (Refer to GROUP 52A, Trims

P.52A-8

.)

• Center Pillar Trim Lower Removal and Installation (Refer to GROUP 52A, Trims

P.52A-8

.)

X0181CA

AC101963

3

5

3

2

4

1

AB

REMOVAL STEPS

<<A>> >>A<<

1. RIVET
2. FUEL FILLER LID ASSEMBLY
3. FUEL FILLER LID HOOK

ASSEMBLY

4. FUEL FILLER LID LOCK RELEASE

HANDLE

• INSTRUMENT LOWER PANEL

(REFER TO GROUP 52A

−

INSTRUMENT PANEL

P.52A-3

.)

5. FUEL FILLER LID LOCK RELEASE

CABLE

REMOVAL STEPS (Continued)

FUEL FILLER LID

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REMOVAL SERVICE POINT

.

<<A>> RIVET REMOVAL
Use a drill [

φ6.5 − 7.5 mm (φ0.25 − 0.29 inch)] to break the rivet

by drilling a hole, and remove the rivet.

INSTALLATION SERVICE POINT

.

>>A<< RIVET INSTALLATION
1. Insert the rivet [

φ6.4mm (φ0.25 inch)] into the body panel

and fuel filler lid assembly.

2. Insert the "A" side of the rivet into the riveter.
3. Pressing the flange surface of the rivet, move the handle of

the riveter.

4. The thinnest point of "A" is cut and the rivet is held in the

position.

AC100411AY

RIVET

DRILL

FUEL FILLER LID
ASSEMBLY

ACX00468

RIVETER

BODY
PANEL

FUEL FILLER LID
ASSEMBLY

RIVETER

RIVET

FLANGE SURFACE

RIVET

A

1

2

3

4

AC

WINDOW GLASS

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WINDOW GLASS

GENERAL DESCRIPTION

M1422000100425

The windshield, quarter window glass and back door
window glass are attached by urethane-base adhe-
sive to the window frame. This adhesive provides
improved glass holding and sealing, and also permits
use of body openings having a greater structural
strength.

ITEM

APPLICATION

QUANTITY

Wire (dia

× length)

For cutting adhesive

Five pieces of wire 0.6 mm

× 1 m

(0.02 in

× 3.3 ft)

Sealant gun

For adhesive application

One

Wiping shop towels

−

As required

Sealer

For prevention of water leaks and
gathering after adhesive application

As required

3M

 AAD Part No. 8880 or

equivalent

For cleaning

As required

Glass holder MB990480

For holding window glass

Two

Window molding remover
MB990449

For roof drip molding removal

One