Mitsubishi Montero (2004+). Manual — part 105
CAMSHAFT OIL SEAL
TSB Revision
ENGINE MECHANICAL
11A-25
INSTALLATION SERVICE POINTS
.
>>A<< CAMSHAFT OIL SEAL INSTALLATION
1. Apply engine oil to the camshaft oil seal lip.
2. Use special tools MD998713 and MB991559 to press-fit the
camshaft oil seal.
.
>>B<< CAMSHAFT SPROCKET INSTALLATION
Use special tools MD998715 and MB990767 in the same way
as during removal to install the camshaft sprocket.
ACX00371AB
MB991559
MD998713
<LEFT BANK>
ACX00372 AB
MD998713
<RIGHT BANK>
OIL PAN AND OIL SCREEN
TSB Revision
ENGINE MECHANICAL
11A-26
OIL PAN AND OIL SCREEN
REMOVAL AND INSTALLATION
M1112002500160
Pre-removal and Post-installation Operation
• Skid Plate and Under Cover Removal and Installation
• Engine Oil Draining and Refilling (Refer to GROUP 12,
On-vehicle Service
.)
• Starter Motor Removal and Installation (Refer to GROUP
16, Starter motor assembly
.)
AC204078
7
FLUID :
DIAMOND ATF SP II M OR SP III
9
ENGINE OIL
N
N
N
7
44 ± 8 N·m
33 ± 5 ft-lb
24 ± 4 N·m
18 ± 3 ft-lb
14 ± 1 N·m
120 ± 13 in-lb
9
19 ± 3 N·m
14 ± 2 ft-lb
13
12
9.0 ± 1.0 N·m
80 ± 9 in-lb
8.5 ± 3.5 N·m
75 ± 31 in-lb
6
8.5 ± 3.5 N·m
75 ± 31 in-lb
8.5 ± 3.5 N·m
75 ± 31 in-lb
11 ± 0.5 N·m
93 ± 4 in-lb
37 ± 7 N·m
27 ± 5 ft-lb
11
5
60 ± 10 N·m
45 ± 7 ft-lb
4
37 ± 7 N·m
27 ± 5 ft-lb
39 ± 5 N·m
29 ± 3 ft-lb
60 ± 10 N·m
45 ± 7 ft-lb
69 ± 9 N·m
51 ± 7 ft-lb
1
2
3
N
AB
8
10
8
10
REMOVAL STEPS
1.
DRIVE SHAFT (RH)
CONNECTION
2.
DRIVE SHAFT (LH)
CONNECTION
3.
FRONT DIFFERENTIAL NUMBER
2 CROSSMEMBER ASSEMBLY
4.
DRAIN PLUG
5.
DRAIN PLUG GASKET
6.
COVER
7.
TRANSMISSION FLUID DIPSTICK
ASSEMBLY
8.
O-RING
9.
ENGINE OIL DIPSTICK
ASSEMBLY
10. O-RING
<<A>>
>>A<<
11. OIL PAN
12. OIL SCREEN
13. GASKET
REMOVAL STEPS (Continued)
OIL PAN AND OIL SCREEN
TSB Revision
ENGINE MECHANICAL
11A-27
REMOVAL SERVICE POINT
.
<<A>> OIL PAN REMOVAL
1. Remove the oil pan mounting bolts.
CAUTION
Do not use the oil pan remover (MD998727). It will damage
the oil pan (aluminum made).
2. Screw the bolts (M10) securing the oil pan to the
transmission assembly in the illustrated bolt holes, then
remove the oil pan.
INSTALLATION SERVICE POINTS
.
>>A<< OIL PAN INSTALLATION
1. Remove sealant from the oil pan and cylinder block mating
surfaces.
2. Degrease the sealant-coated surface and the engine mating
surface.
3. Apply a bead of the sealant to the cylinder block mating
surface of the engine oil pan as shown.
Specified sealant: MITSUBISHI GENUINE PART
MD970389 or equivalent
NOTE: The sealant should be applied in a continuous bead
approximately 4.0 mm (0.16 inch) in diameter.
4. Assemble the oil pan to the cylinder block within 30 minutes
after applying the sealant.
CAUTION
The bolt holes for bolts 13 and 14 in the illustration are cut
away on the transmission side. Be careful not to insert
these bolts at an angle.
5. Tighten the bolts in order of the numbers shown in the
illustration.
ACX00753AB
ACX00754AB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CYLINDER BLOCK
REAR OIL SEAL CASE
OIL PAN
TRANSMISSION
SIDE
(MOUNTING BOLT)
13,14
BOLT HOLE
GROOVE
Ø 4.0 mm
(0.16 in)
CRANKSHAFT OIL SEAL
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ENGINE MECHANICAL
11A-28
INSPECTION
M1112002600101
• Check the oil pan for cracks.
• Check the oil pan sealant-coated surface for damage and
deformation.
• Check the oil screen for cracked, clogged or damaged wire
net and pipe.
CRANKSHAFT OIL SEAL
REMOVAL AND INSTALLATION <FRONT OIL SEAL>
M1112003400393
Required Special Tool:
MD998717: Crankshaft Front Oil Seal Installer
Pre-removal and Post-installation Operation
• Timing Belt Removal and Installation (Refer to
ACX00362AC
N
1
2
3
4
5
6
6
8.5 ± 0.5 N·m
76 ± 4 in-lb
ENGINE OIL
REMOVAL STEPS
>>B<<
1.
CRANKSHAFT SPROCKET
2.
CRANKSHAFT POSITION
SENSOR
>>B<<
3.
CRANKSHAFT SENSING BLADE
>>B<<
4.
CRANKSHAFT SPACER
5.
KEY
>>A<<
6.
CRANKSHAFT FRONT OIL SEAL
REMOVAL STEPS (Continued)
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