Mitsubishi Montero (2004+). Manual — part 124

BRACKET

TSB Revision

ENGINE OVERHAUL

11B-55

5. Hone to the final finish dimension (piston OD + clearance

between piston OD and cylinder).

6. Check the clearance between the piston and cylinder.

Clearance between piston and cylinder:
0.02

− 0.04 mm (0.0008 − 0.0015 inch)

NOTE: When boring cylinders, finish all six cylinders to the
same oversize. Do not bore only one cylinder to an oversize.

BRACKET

REMOVAL AND INSTALLATION

M1113009000084

AKX01390

75 ± 10 N·m
55 ± 7 ft-lb

41 ± 8 N·m
30 ± 6 ft-lb

75 ± 10 N·m
55 ± 7 ft-lb

2

1

AB

REMOVAL STEPS

1.

ENGINE SUPPORT BRACKET,
RIGHT

2.

ENGINE SUPPORT BRACKET,
LEFT

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL

11B-56

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1113023400622

ITEMS

SPECIFICATIONS

Generator and drive belt
Accessory mount bolt M10 pitch 1.25

44

± 10 N⋅m (33 ± 7 ft-lb)

Accessory mount bolt M10 pitch 1.5

41

± 8 N⋅m (30 ± 6 ft-lb)

Accessory mount bolt M12

74

± 9 N⋅m (54 ± 7 ft-lb)

Accessory mount stay bolt

24

± 4 N⋅m (17 ± 3 ft-lb)

Auto tensioner bolt M10

44

± 10 N⋅m (33 ± 7 ft-lb)

Auto tensioner bolt M8

24

± 4 N⋅m (17 ± 3 ft-lb)

Cooling fan bolt

11

± 1 N⋅m (97 ±9 in-lb)

Cooling fan clutch bracket bolt

41

± 8 N⋅m (30 ± 6 ft-lb)

Crankshaft bolt

185

± 5 N⋅m (137 ± 3 ft-lb)

Fan clutch nut

11

± 1 N⋅m (97 ± 9 in-lb)

Generator bolt M10

44

± 10 N⋅m (33 ± 7 ft-lb)

Generator bolt M8

22

± 4 N⋅m (16 ± 3 ft-lb)

Idler pulley bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Power steering pump bracket bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Timing indicator bolt

11

± 1 N⋅m (97 ± 9 in-lb)

Intake manifold plenum and throttle body
Intake manifold plenum bolt M8

18

± 2 N⋅m (13 ± 2 ft-lb)

Intake manifold plenum bolt and nut M6

9

± 1 N⋅m (80 ± 9 in-lb)

Exhaust gas recirculation pipe bolt

18

± 2 N⋅m (13 ± 2 ft-lb)

Exhaust gas recirculation pipe flare nut

59

± 10 N⋅m (43 ± 7 ft-lb)

Exhaust gas recirculation valve bolt

24

± 3 N⋅m (18 ± 2 ft-lb)

Fuel return pipe bolt

9

± 1 N⋅m (80 ± 9 in-lb)

Intake manifold plenum stay bolt M10

36

± 6 N⋅m (27 ± 4 ft-lb)

Intake manifold plenum stay bolt M8

18

± 2 N⋅m (13 ± 2 ft-lb)

Intake manifold plenum valve assembly bolt

18

± 2 N⋅m (13 ± 2 ft-lb)

Manifold absolute pressure sensor bolt

5

± 1 N⋅m (44 ± 9 in-lb)

Throttle body bolt

13

± 2 N⋅m (113 ± 17 in-lb)

Solenoid valve bolt

9

± 1 N⋅m (80 ± 9 in-lb)

Water outlet fitting bracket bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Ignition system
Camshaft position sensing cylinder bolt

22

± 4 N⋅m (16 ± 3 ft-lb)

Camshaft position sensor bolt

11

± 1 N⋅m (97 ± 9 in-lb)

Camshaft position sensor support bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Ignition coil bolt

10

± 2 N⋅m (89 ± 17 in-lb)

Spark plugs

25

± 5 N⋅m (18 ± 4 ft-lb)

Spark plug cable support M8

13

± 2 N⋅m (115 ± 18 in-lb)

Spark plug cable support M6

10

± 2 N⋅m (89 ± 17 in-lb)

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL

11B-57

Timing belt
Auto tensioner bolt

24

± 3 N⋅m (17 ± 2 ft-lb)

Camshaft sprocket bolt

88

± 10 N⋅m (65 ± 8 ft-lb)

Crankshaft position sensor bolt washer assembly

8.5

± 0.5 N⋅m (76 ± 4 in-lb)

Crankshaft position sensor flange bolt

11

± 1 N⋅m (97 ± 9 in-lb)

Idler pulley bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Tensioner arm bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Tensioner pulley bolt

48

± 6 N⋅m (35 ± 4 ft-lb)

Timing belt front cover bolt M6

11

± 1 N⋅m (97 ± 9 in-lb)

Timing belt front cover bolt M8

14

± 1 N⋅m (124 ± 9 in-lb)

Timing belt rear cover bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Intake manifold and fuel parts
Engine coolant temperature gauge unit

11

± 1 N⋅m (97 ± 9 in-lb)

Engine coolant temperature sensor

29

± 10 N⋅m (22 ± 7 ft-lb)

Fitting bolt

12

± 1 N⋅m (106 ± 9 in-lb)

Fuel pipe bolt

9

± 1 N⋅m (80 ± 9 in-lb)

Fuel pressure regulator bolt

9

± 1 N⋅m (80 ± 9 in-lb)

Injector and fuel rail bolt

12

± 1 N⋅m (106 ± 9 in-lb)

Intake manifold nut

22

± 1 N⋅m (16 ± 1 ft-lb)

Thermostat case bolt

8.8

± 1.0 N⋅m (78 ± 9 in-lb)

Water inlet fitting bolt

12

± 1 N⋅m (106 ± 9 in-lb)

Water outlet fitting bolt

12

± 1 N⋅m (106 ± 9 in-lb)

Water outlet pipe bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Water passage bolt

19

± 1 N⋅m (14 ± 1 ft-lb)

Water pipe bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Exhaust manifold
Oil dipstick guide bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Engine hanger bolt

36

± 6 N⋅m (27 ± 4 in-lb)

Exhaust manifold nut

44

± 5 N⋅m (33 ± 4 ft-lb)

Exhaust manifold cover bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Water pump bolt

24

± 3 N⋅m (17 ± 2 ft-lb)

Rocker arm and camshaft
PCV valve

10

± 2 N⋅m (87 ± 17 in-lb)

Rocker cover bolt

3.4

± 0.5 N⋅m (26 ± 4 in-lb)

Rocker shaft bolt

31

± 3 N⋅m (23 ± 2 ft-lb)

Thrust case bolt

13

± 2 N⋅m (113 ± 17 in-lb)

Cylinder head and valve
Cylinder head bolt

108

± 5 N⋅m (80 ± 4 ft-lb) →

0 N

⋅m (0 in-lb) → 108 ± 5 N⋅m(80

± 4 ft-lb)

ITEMS

SPECIFICATIONS

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL

11B-58

GENERAL SPECIFICATIONS

M1113000200382

Oil pan and oil pump
Baffle plate bolt

11

± 1 N⋅m (97 ± 9 in-lb)

Cover bolt

11

± 1 N⋅m (97 ± 9 in-lb)

Drain plug

39

± 5 N⋅m (29 ± 4 ft-lb)

Engine oil pressure switch

10

± 2 N⋅m (87 ± 17 in-lb)

Oil cooler by-pass valve

54

± 5 N⋅m (40 ± 4 ft-lb)

Oil filter bracket bolt

23

± 3 N⋅m (17 ± 2 ft-lb)

Oil pan bolt

9

± 3 N⋅m (80 ± 20 in-lb)

Oil pump case bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Oil pump cover bolt

10

± 2 N⋅m (87 ± 17 in-lb)

Oil screen bolt

19

± 3 N⋅m (14 ± 2 ft-lb)

Oil screen stay bolt

14

± 1 N⋅m (124 ± 9 in-lb)

Relief plug

44

± 5 N⋅m (33 ± 4 ft-lb)

Piston and connecting rod
Connecting rod cap nut

27

± 2 N⋅m (20 ± 1 ft-lb) + 90°

Crankshaft and drive plate
Baffle plate bolt

9

± 2 N⋅m (79 ± 18 in-lb)

Bearing cap bolt

74

± 4 N⋅m (54 ± 3 ft-lb)

Drive plate bolt

74

± 2 N⋅m (54 ± 1 ft-lb)

Knock sensor

23

± 2 N⋅m (17 ± 1 ft-lb)

Knock sensor bracket bolt

28

± 2 N⋅m (21 ± 1 ft-lb)

Oil seal case bolt

11

± 1 N⋅m (97 ± 9 in-lb)

Rear plate bolt

11

± 1 N⋅m (97 ± 9 in-lb)

Bracket
Engine support bracket bolt M10

41

± 8 N⋅m (30 ± 6 ft-lb)

Engine support bracket bolt M12

75

± 10 N⋅m (55 ± 7 ft-lb)

ITEMS

SPECIFICATIONS

DESCRIPTIONS

SPECIFICATIONS

Type

60

° V, OHV, SOHC

Number of cylinders

6

Combustion chamber

Pentroof type

Total displacement cm

3

(cu in)

3,828 (233.6)

Cylinder bore mm (in)

95.0 (3.74)

Piston stroke mm (in)

90.0 (3.54)

Compression ratio

10.0