Mitsubishi Montero (2004+). Manual — part 125
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL
11B-59
SERVICE SPECIFICATIONS
M1113000300505
Valve timing
Intake valve
Opens (BTDC)
5
°
Closes (ABDC)
55
°
Exhaust valve
Opens (BBDC)
51
°
Closes (ATDC)
17
°
Lubrication system
Pressure feed, full-flow filtration
Oil pump type
Trochoid type
DESCRIPTIONS
SPECIFICATIONS
ITEMS
STANDARD VALUE
LIMIT
Timing belt
Auto tensioner rod length mm (in)
4.8
− 5.5 (0.19 − 0.21)
−
Auto tensioner rod production length mm (in) 12 (0.5)
−
Auto tensioner rod pushed-in amount
[when pushed with a force of 98
− 196 N (22 −
44 lb)] mm (in)
1.0 (0.03) or less
−
Rocker arms and camshaft
Camshaft cam height
mm (in)
Intake
37.39 (1.472)
Minimum 36.89 (1.462)
Exhaust
37.14 (1.462)
Minimum 36.64 (1.443)
Camshaft journal outside diameter mm (in)
45 (1.8)
−
Cylinder head and valves
Cylinder head flatness of gasket surface mm
(in)
Less than 0.03 (0.001)
0.2 (0.007)
Cylinder head grinding limit of gasket surface
mm (in) Total resurfacing depth of cylinder
head and cylinder block
−
0.2 (0.007)
Cylinder head overall height mm (in)
120 (4.7)
−
Valve thickness of valve
head (margin) mm (in)
Intake
1.0 (0.04)
Minimum 0.5 (0.02)
Exhaust
1.2 (0.05)
Minimum 0.7 (0.03)
Valve overall height mm
(in)
Intake
110.30 (4.343)
Minimum 109.80 (4.323)
Exhaust
112.11 (4.414)
Minimum 111.61 (4.394)
Valve stem outside
diameter mm (in)
Intake
6.0 (0.24)
−
Exhaust
6.0 (0.24)
−
Valve thickness to valve
guide clearance mm (in)
Intake
0.02
− 0.05 (0.0008 − 0.0019)
0.10 (0.003)
Exhaust
0.04
− 0.07 (0.0016 − 0.0027)
0.15 (0.005)
Valve face angle mm (in)
45
° − 45.5°
−
Valve spring free length mm (in)
51.0 (2.01)
50.0 (1.97)
Valve spring load/installed height N (lb) /mm
(in)
267/44.2 (60.0/1.74)
−
Valve spring out-of-squareness
2
° or less
4
°
Valve seat valve contact width mm (in)
0.9
− 1.3 (0.04 − 0.05)
−
Valve guide inside diameter mm (in)
6.0 (0.32)
−
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL
11B-60
Valve guide projection from cylinder head
upper surface mm (in)
14 (0.6)
−
Valve stem projection mm (in)
49.30 (1.941)
49.80 (1.960)
Oversize rework
dimensions of valve
guide hole mm (in)
0.05 oversize
diameter
11.05
− 11.07 (0.4351 − 0.4358) −
0.25 oversize
diameter
11.25
− 11.27 (0.4429 − 0.4437) −
0.50 oversize
diameter
11.50
− 11.52 (0.4528 − 0.4535) −
Intake oversize rework
dimensions of valve
seat hole mm (in)
0.3 oversize
diameter
34.30
− 34.33 (1.3504 − 1.3515) −
0.6 oversize
diameter
34.60
− 34.63 (1.3623 − 1.3633) −
Exhaust oversize rework
dimensions of valve
seat hole mm (in)
0.3 oversize
diameter
31.80
− 31.81 (1.2520 − 1.2531) −
0.6 oversize
diameter
32.10
− 32.13 (1.2638 − 1.2650) −
Oil pan and oil pump
Oil pump tip clearance mm (in)
0.06
− 0.18 (0.003 − 0.007)
−
Oil pump side clearance mm (in)
0.04
− 0.10 (0.002 − 0.003)
−
Oil pump body clearance mm (in)
0.10
− 0.18 (0.004 − 0.007)
0.35 (0.013)
Oil cooler by-pass valve
mm (in)
Dimension (Normal
temperature)
34.5 (1.358)
−
By-pass hole
closing
temperature 97 to
103
°C(207 to
217
°F)
40.0 (1.575)
−
Oil pressure at curb idle speed kPa (psi)
[oil temperature is 75 to 90
°C(167 to 194°F)]
80 (11.6) or more
−
Piston and connecting rod
Piston outside diameter mm (in)
95.0 (3.740)
−
Piston ring to ring
groove clearance mm
(in)
No.1
0.03
− 0.07 (0.0012 − 0.0027)
0.1 (0.003)
No.2
0.02
− 0.06 (0.0008 − 0.0023)
0.1 (0.003)
Piston ring end gap mm
(in)
No.1
0.30
− 0.45 (0.012 − 0.017)
0.8 (0.03)
No.2
0.45
− 0.60 (0.018 − 0.023)
0.8 (0.03)
Oil ring side rail
0.20
− 0.60 (0.008 − 0.023)
1.0 (0.03)
Piston pin outside diameter mm (in)
22.0 (0.87)
−
Crankshaft pin oil clearance mm (in)
0.02
− 0.05 (0.0008 − 0.0019)
0.1 (0.003)
Connecting rod big end side clearance
mm (in)
0.10
− 0.25 (0.003 − 0.009)
−
ITEMS
STANDARD VALUE
LIMIT
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL
11B-61
SEALANTS AND ADHESIVES
M1113000500479
Crankshaft and drive plate
Crankshaft end play mm (in)
0.05
− 0.25 (0.002 − 0.009)
0.3 (0.01)
Crankshaft journal outside diameter mm (in)
64 (2.520)
−
Crankshaft pin outside diameter mm (in)
55 (2.165)
−
Crankshaft journal oil clearance mm (in)
0.02
− 0.04 (0.0008 − 0.0015)
0.1(0.003)
Piston to cylinder clearance mm (in)
0.02
− 0.04 (0.0008 − 0.0015)
−
Cylinder block flatness of gasket surface
mm (in)
0.05 (0.02)
0.1 (0.003)
Cylinder block grinding limit of gasket surface
mm (in) total resurfacing depth of both
cylinder head and cylinder block
−
0.2 (0.008)
Cylinder block overall height mm (in)
227.9
− 228.1 (8.972 − 8.980)
−
Cylinder bore inside diameter mm (in)
95.0 (3.740)
−
Cylindricity mm (in)
0.01 (0.0003)
−
ITEMS
STANDARD VALUE
LIMIT
ITEMS
SPECIFIED SEALANT
QUANTITY
Engine coolant temperature sensor
3M
AAD Part No. 8731 or equivalent
As required
Engine coolant temperature gauge unit 3M
AAD Part No. 8672 or equivalent
As required
Engine Oil pressure switch
3M
AAD Part No. 8672 or equivalent
As required
Oil pressure gauge unit
3M
AAD Part No. 8672 or equivalent
As required
Oil seal case
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
Oil pan
MITSUBISHI genuine part No. MD970389 or
equivalent
As required
NOTES
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