Mitsubishi Montero (2004+). Manual — part 856
SPECIFICATIONS
TSB Revision
EXTERIOR
51-45
Side sill garnish
Adhesive tape: Double-sided tape 4.0 mm (0.16 in) width and 1.2 mm
(0.05 in) thickness
License plate garnish
Adhesive tape: Double-sided tape 5.0 mm (0.20 in) width and 0.8 mm
(0.03 in) thickness
Back door garnish
Adhesive tape: Double-sided tape 5.0 mm (0.20 in) width and 0.8 mm
(0.03 in) thickness
ITEM
SPECIFICATION
NOTES
23A-1
GROUP 23A
AUTOMATIC
TRANSMISSION
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .
AUTOMATIC TRANSMISSION
DIAGNOSIS . . . . . . . . . . . . . . . . . . . .
DIAGNOSTIC TROUBLESHOOTING
FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION TO A/T DIAGNOSIS . . . .
A/T DIAGNOSTIC TROUBLESHOOTING
STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSTIC FUNCTION . . . . . . . . . . . . .
FAIL-SAFE/BACKUP FUNCTION. . . . . . . .
ROAD TEST . . . . . . . . . . . . . . . . . . . . . . . .
TORQUE CONVERTER STALL TEST . . . .
HYDRAULIC PRESSURE TESTS . . . . . . .
HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . .
LINE PRESSURE ADJUSTMENT . . . . . . .
DIAGNOSTIC TROUBLE CODE CHART . .
SYMPTOM CHART
<AUTOMATIC TRANSMISSION> . . . . . . .
DIAGNOSTIC TROUBLE CODE
PROCEDURES <A/T> . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES <AUTOMATIC
TRANSMISSION>. . . . . . . . . . . . . . . . . . . .
DATA LIST REFERENCE TABLE . . . . . . .
ACTUATOR TEST REFERENCE TABLE. .
INVECS-II CANCEL COMMAND . . . . . . . .
PCM TERMINAL VOLTAGE REFERENCE
CHART FOR TRANSMISSION. . . . . . . . . .
PCM TERMINAL RESISTANCE AND
CONTINUITY INSPECTION CHART . . . . .
INSPECTION PROCEDURE USING AN
OSCILLOSCOPE . . . . . . . . . . . . . . . . . . . .
TRANSFER DIAGNOSIS ACTIVE TRAC
AWD II . . . . . . . . . . . . . . . . . . . . . . . .
TRANSFER (ACTIVE TRAC 4WD II)
DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSTIC FUNCTION. . . . . . . . . . . . . .
FAIL-SAFE/BACKUP FUNCTIONS. . . . . . .
DIAGNOSTIC TROUBLE CODE CHART . .
DIAGNOSTIC TROUBLE CODE PROCEDURES
<TRANSFER> . . . . . . . . . . . . . . . . . . . . . . .
DATA LIST REFERENCE TABLE . . . . . . . .
ACTUATOR TEST REFERENCE TABLE . .
TRANSFER-ECU TERMINAL VOLTAGE
REFERENCE CHART . . . . . . . . . . . . . . . . .
A/T FAULTY OPERATION PREVENTION
MECHANISM DIAGNOSIS . . . . . . . . .
INTRODUCTION TO A/T KEY INTERLOCK AND
SHIFT LOCK MECHANISMS . . . . . . . . . . .
A/T KEY INTERLOCK AND SHIFT LOCK
MECHANISM DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . . .
SYMPTOM CHART <A/T FAULTY OPERATION
PREVENTION MACHANISM> . . . . . . . . . .
SYMPTOM PROCEDURES <KEY INTERLOCK
AND SHIFT LOCK MECHANISMS> . . . . . .
SPECIAL TOOLS . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . .
AUTOMATIC TRANSMISSION CONTROL
COMPONENT LAYOUT . . . . . . . . . . . . . . .
ESSENTIAL SERVICE . . . . . . . . . . . . . . . .
TRANSMISSION FLUID CHECK . . . . . . . .
TRANSMISSION FLUID CHANGE . . . . . . .
FLUSHING COOLERS AND TUBES . . . . .
OIL COOLER FLOW CHECK . . . . . . . . . . .
Continued on next page
23A-2
ACCELERATOR PEDAL POSITION SENSOR
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION RANGE SWITCH
CONTINUITY CHECK. . . . . . . . . . . . . . . . .
TRANSMISSION RANGE SWITCH AND
CONTROL CABLE ADJUSTMENT. . . . . . .
2WD/4WD DETECTION SWITCH CHECK.
4H DETECTION SWITCH CHECK . . . . . . .
CENTER DIFFERENTIAL LOCK DETECTION
SWITCH CHECK . . . . . . . . . . . . . . . . . . . .
2WD DETECTION SWITCH CHECK . . . . .
4LLC DETECTION SWITCH CHECK . . . . .
TRANSFER OIL CHECK . . . . . . . . . . . . . .
TRANSFER OIL REPLACEMENT . . . . . . .
SELECTOR LEVER OPERATION CHECK
TRANSFER SHIFT LEVER OPERATION
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KEY INTERLOCK AND SHIFT LOCK
MECHANISM CHECK. . . . . . . . . . . . . . . . .
TRANSMISSION CONTROL CABLE
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .
TRANSFER-ECU CHECK . . . . . . . . . . . . .
POSITION INDICATOR LIGHT CHECK . . .
AUTOMATIC TRANSMISSION CONTROL
COMPONENT CHECK . . . . . . . . . . . . . . . .
CRANKSHAFT POSITION SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCELERATOR PEDAL POSITION SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION FLUID TEMPERATURE
SENSOR CHECK . . . . . . . . . . . . . . . . . . . .
TRANSMISSION RANGE SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STOPLIGHT SWITCH CHECK . . . . . . . . . .
VEHICLE SPEED SENSOR CHECK . . . . .
DUAL PRESSURE SWITCH CHECK . . . . .
A/T CONTROL RELAY CHECK . . . . . . . . .
SOLENOID VALVE CHECK . . . . . . . . . . . .
TRANSMISSION CONTROL*. . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY AND ASSEMBLY . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
A/T KEY INTERLOCK AND SHIFT LOCK
MECHANISMS*. . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TRANSMISSION AND TRANSFER
ASSEMBLY. . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
OIL PAN . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TRANSMISSION FLUID COOLER, HOSE
AND PIPE . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
POWERTRAIN CONTROL MODULE
(PCM) . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TRANSFER-ECU . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
SPECIFICATIONS . . . . . . . . . . . . . . .
FASTENER TIGHTENING
SPECIFICATION . . . . . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATION . . . . . . . . . . . .
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . .
SEALANT AND ADHESIVE . . . . . . . . . . . .
WANINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•
Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•
Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•
MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).
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