Mitsubishi Montero (2004+). Manual — part 528
HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION LIGHT ASSEMBLY
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CHASSIS ELECTRICAL
54A-81
NOTE: When measuring the intensity, maintain an engine
speed of 2,000 r/min, with the battery fully charged.
There may be special local regulations pertaining to headlight
intensity. Be sure to make any adjustments necessary to satisfy
such regulations.
If an illuminometer is used to make the measurements, convert
its values to photometer values by using the following formula.
I =Er2 Where:
• I = intensity (cd)
• E = illumination (lux)
• r = distance (m) from headlights to illuminometer
BULB REPLACEMENT
M1542001300153
1. Disconnect the connector.
2. Remove the sealing cover.
CAUTION
Do not touch the surface of the bulb with hands or dirty
gloves as the bulb may pop after a short time. If the sur-
face does become dirty, clean it with alcohol or thinner,
and let it dry thoroughly before installing.
3. Unhook the spring securing the bulb, and then remove the
bulb.
CAUTION
Do not touch the surface of the bulb with hands or dirty
gloves as the bulb may pop after a short time. If the sur-
face does become dirty, clean it with alcohol, and let it dry
thoroughly before installing.
4. Install the spring and sealing cover securely after the bulb
replacement, or the lens will be out of focus, or water will get
inside the light unit.
ACX00789AC
SPRING
HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION LIGHT ASSEMBLY
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CHASSIS ELECTRICAL
54A-82
HEADLIGHT AND FRONT COMBINATION LIGHT
REMOVAL AND INSTALLATION
M1542002700381
WARNING
•
Before removal of the air bag module, refer to GROUP 52B, SRS Service Precautions
(
) and Air Bag Module and Clock Spring (
•
When removing and installing the steering wheel, do not let it bump against the air bag
module.
Post-installation operation
• Headlight aiming adjustment (Refer to
ACX01803AC
1
2
3
BATTERY
AC204111AB
4.9 ± 0.7 N
·
m
43 ± 6 in-lb
4.9 ± 0.7 N
·
m
43 ± 6 in-lb
4.9 ± 0.7 N
·
m
43 ± 6 in-lb
4
1.
ETACS-ECU
2.
FRONT-ECU
3.
COLUMN SWITCH (REFER TO
).
HEADLIGHT REMOVAL STEPS
•
RADIATOR GRILL (REFER TO
GROUP 51, FRONT BUMPER
<<A>>
4.
HEADLIGHT ASSEMBLY
HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION LIGHT ASSEMBLY
TSB Revision
CHASSIS ELECTRICAL
54A-83
REMOVAL SERVICE POINT
.
<<A>> HEADLIGHT ASSEMBLY REMOVAL
Remove the headlight mounting nut to remove the headlight.
The nut is found at the inner side of the vehicle among the nuts
that appear when the splash shield is removed at the front side.
AC204789AB
5.0 ± 1.0 N
·
m
44 ± 9 in-lb
5
6
DRL-ECU REMOVAL STEPS
5.
DRL-ECU
6.
DRL-ECU BRACKET
ACX00791AB
INSIDE OF
VEHICLE
FOG LIGHT
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CHASSIS ELECTRICAL
54A-84
FOG LIGHT
FOG LIGHT DIAGNOSIS
M1542010500252
The fog lights are controlled by the Simplified Wiring
System (SWS). For troubleshooting, refer to GROUP
54B, SWS Diagnosis
ON-VEHICLE SERVICE
FOG LIGHT AIMING
M1542001100331
PRE-AIMING INSTRUCTIONS
1. Inspect for badly rusted or faulty headlight assemblies.
2. These conditions must be corrected before a satisfactory
adjustment can be made.
3. Inspect tire inflation, and adjust if necessary.
4. If the fuel tank is not full, place a weight in luggage room of
vehicle to simulate weight of a full tank [3 kg (6.5 pounds)
per gallon.]
5. There should be no other load in the vehicle other than
driver or substituted weight of approximately 70 kg (150
pounds) placed in driver's position.
6. Thoroughly clean fog light lenses.
7. Place the vehicle on a level floor, perpendicular to a flat
screen 7.62 m (25.0 feet) away from the bulb center-marks
on the fog light lens.
8. Rock vehicle sideways to allow vehicle to assume its normal
position.
9. Bounce the front suspension through three (3) oscillations
by applying the body weight to hood or bumper.
10.Measure the center of the fog lights as shown in the
illustration.
11.Four lines of adhesive tape (or equivalent markings) are
required on screen or wall:
(1) Position a vertical tape or mark so that it is aligned with
the vehicle center line.
(2) Measure the distance from the center-marks on the fog
light lens to the floor. Transfer the measurement to the
screen. Horizontal tape or mark on the screen is for
reference of vertical adjustment.
AC204112 AB
CENTER OF
THE LIGHT
AC005167
SCREEN
(1)
(2)
(3)
(3)
FOG LIGHT CENTER
VEHICLE CENTER
LINE
7.62m (25.0 ft)
AD
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