Mitsubishi Montero (2004+). Manual — part 880

AUTOMATIC TRANSMISSION DIAGNOSIS

TSB Revision

AUTOMATIC TRANSMISSION

23A-95

TROUBLESHOOTING HINTS (THE MOST LIKELY
CAUSES FOR THIS CODE TO BE SET:)

• Malfunction of the output shaft speed sensor

• Malfunction of the output shaft

• Damaged harness, connector

• Malfunction of the PCM

DIAGNOSIS

Required Special Tool:

• MB991958: Scan Tool (MUT-III Sub Assembly)

• MB991824: V.C.I.

• MB991827: MUT-III USB Cable

• MB991911: MUT-III Main Harness B

STEP 1. Using scan tool MB991958, check data list item 23:
Output Shaft Speed Sensor.

CAUTION

To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Start the engine.
(3) Set scan tool MB991958 to the data reading mode.

• Item 23: Output Shaft Speed Sensor.

• When driving at constant speed of 50 km/h (31

mph), the display should be "1,400

− 1,700 r/min"

(Gear range: 4th gear).

(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?

YES : It can be assumed that this malfunction is intermittent.

Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points

− How to

Cope with Intermittent Malfunction

P.00-6

.

NO : Go to Step 2.

AC307591 AC

MB991911

MB991824

MB991827

AC307591

DATA LINK

CONNECTOR

AUTOMATIC TRANSMISSION DIAGNOSIS

TSB Revision

AUTOMATIC TRANSMISSION

23A-96

STEP 2. Measure the power supply voltage at output shaft
speed sensor connector C-02.
(1) Disconnect connector C-02 and measure at the harness

side.

(2) Turn the ignition switch to the "ON" position.

(3) Measure the voltage between terminal 3 and ground.

• The voltage should measure battery positive voltage.

(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage battery positive voltage?

YES : Go to Step 5.
NO : Go to Step 3.

AC204746

CONNECTOR : C-02

C-02 (GR)

AB

1 2 3

AC204918 AH

C-02 HARNESS CONNECTOR :
COMPONENT SIDE

1

2

3

AUTOMATIC TRANSMISSION DIAGNOSIS

TSB Revision

AUTOMATIC TRANSMISSION

23A-97

STEP 3. Check joint connector D-01, junction block
connector D-212 and intermediate connector E-11 for
loose, corroded or damaged terminals, or terminals
pushed back in the connector.
Q: Are the connectors and terminals in good condition?

YES : Go to Step 4.
NO : Repair or replace the damaged components. Refer to

GROUP 00E, Harness Connector Inspection

P.00E-2

.

AC204170

CONNECTOR : D-01

CD

9 10

8

6 7

31 32

30

29

18 19 20 21

5

4

2

1

3

27

26

24

23

25

12 13 14 15 16 17

28

11
22
33

AC204173

CONNECTOR : D-212

AZ

3

10

9

4

11

8

7

1

5

2

6

JUNCTION BLOCK
(FRONT VIEW)

AC204176

CONNECTOR : E-11

AZ

3

10

16

9

7 8

6

1

4

2

5

11

14

1213

15

AUTOMATIC TRANSMISSION DIAGNOSIS

TSB Revision

AUTOMATIC TRANSMISSION

23A-98

STEP 4. Check the harness for open circuit or short circuit
to ground between output shaft speed sensor connector
C-02 terminal 3 and the junction block connector D-212
terminal 9.
Q: Is the harness wire in good condition?

YES : Go to Step 5.
NO : Repair or replace the harness wire.

STEP 5. Measure the PCM to speed sensor output voltage
at the output shaft speed sensor connector C-02.
(1) Disconnect connector C-02 from the speed sensor and

measure voltage at the harness side.

(2) Turn the ignition switch to the "ON" position.

(3) Measure the voltage between terminal 2 and ground.

• The voltage should measure between 4.5 and 4.9 volts.

(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?

YES : Go to Step 11.
NO : Go to Step 6.

AC204746

CONNECTOR : C-02

C-02 (GR)

AB

1 2 3

AC204173

CONNECTOR : D-212

AZ

3

10

9

4

11

8

7

1

5

2

6

JUNCTION BLOCK
(FRONT VIEW)

AC204746

CONNECTOR : C-02

C-02 (GR)

AB

1 2 3

AC204918 AG

C-02 HARNESS CONNECTOR :
COMPONENT SIDE

1

2

3