Mitsubishi Montero (2004+). Manual — part 436
DIRECT CLUTCH
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-71
DIRECT CLUTCH
DISASSEMBLY AND ASSEMBLY
M1233009700048
AKX00392
4
5
6
1
2
3
7
8
9
11
12
10
4
6
1
2
3
7
8
9
11
12
10
APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.
AB
5
DIRECT CLUTCH
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-72
Required Special Tools:
• MB991630: Spring Compressor
• MD998924: Spring Compressor Retainer
DISASSEMBLY SERVICE POINT
.
<<A>> SNAP RING REMOVAL
1. Set special tools MB991630 and MD998924 as shown in the
illustration.
2. Compress the return spring, and remove the snap ring.
ASSEMBLY SERVICE POINTS
.
>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-ring in the direct clutch piston and spring
retainer groove. Make sure that the D-ring is not twisted or
damaged when installing.
.
>>B<< SNAP RING INSTALLATION
1. Set special tools MB991630 and MD998924 as shown in the
illustration.
2. Compress the return spring, and install the snap ring.
.
DISASSEMBLY STEPS
>>D<<
1.
SNAP RING
>>C<<
2.
REACTION PLATE
>>C<<
3.
CLUTCH DISC
>>C<<
4.
CLUTCH PLATE
<<A>>
>>B<<
5.
SNAP RING
6.
SPRING RETAINER
>>A<<
7.
D-RING
8.
RETURN SPRING
9.
DIRECT CLUTCH PISTON
>>A<<
10. D-RING
>>A<<
11. D-RING
12. DIRECT CLUTCH RETAINER
DISASSEMBLY STEPS
(Continued)
AKX00393
MD998924
MB991630
SNAP RING
AB
AKX00393
MD998924
MB991630
SNAP RING
AB
DIRECT CLUTCH
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-73
>>C<< CLUTCH PLATE/CLUTCH DISC/REACTION PLATE
INSTALLATION
1. Alternately assemble the clutch plate and clutch disc in the
reverse clutch retainer. Align and assemble both clutch
plates (where there are no teeth) (A in the illustration) with
the reverse clutch retainer hole (B in the illustration).
2. Install the reaction plate so that it is oriented as shown in the
illustration. Assemble in the same manner as the clutch
plate so that the section with no teeth (A in the illustration)
matches the retainer hole (B in the illustration).
.
>>D<< SNAP RING INSTALLATION
1. Install the snap ring in the direct clutch retainer groove.
2. Press the entire periphery of the reaction plate with a force
of 49 N (11 pound), and confirm that the clearance (direct
clutch end play) between the snap ring and reaction plate is
the standard value. If the clearance is not at the standard
value, select the snap ring and adjust so that the clearance
is within the standard value.
standard value: 1.0
− 1.2 mm (0.037 − 0.047 inch)
AKX00394
B
A
AB
AKX00395
CLUTCH PLATES ROUNDED EDGE
REACTION PLATE
R
STAMP
CLUTCH DISCS
AB
AKX00396
SNAP RING
AB
AKX00397
SNAP RING
REACTION
PLATE
STANDARD
VALUE
AB
OUTPUTSHAFT SUPPORT
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-74
OUTPUTSHAFT SUPPORT
DISASSEMBLY AND ASSEMBLY
M1233029000030
ASSEMBLY SERVICE POINT
.
>>A<< ONE-WAY CLUTCH INSTALLATION
Install the one-way clutch in such a way that it will be oriented
in the direction shown.
AKX00398
APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.
1
2
3
4
AB
DISASSEMBLY STEPS
1.
SNAP RING
>>A<<
2.
ONE-WAY CLUTCH
3.
SEAL RING
4.
OUTPUT SHAFT SUPPORT
DISASSEMBLY STEPS
(Continued)
AKX00399
OUTPUT SHAFT
SUPOORT
ONE-WAY
CLUTCH
IDENTIFICATION
GROOVE
AB
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